Product Description
Product FeaturesNote1
Coulometric Oxygen Sensor
- The instrument is equipped with ppb level Coulometric Oxygen Sensor of Labthink which can obtain lower test limit.
- Designed according to ASTM D3985 with absolute value and no need to calibrate.
- Super long service life, three times longer than traditional Coulometric oxygen sensor.
- Functions of over limit alarm and automatic protection.
Accurate Data
- Using 360 air circulation constant temperature technology, the temperature stability is better.
- Equipped with high-precision temperature and humidity sensor, real-time monitoring and recording temperature and humidity changes.
- In the test process, the automatic control of flow, temperature and relative humidity is realized, and the accuracy is higher.
- Higher test repeatability of 0.01 cc / (m2day) can be achieved.
Effective Three-Cell
- Independent three sets of 50cm2 standard test area cells, in line with the standard requirements for parallel sample detection.
- Three samples are tested at the same time under the same condition, and the data are independent.
- In the same test cycle, the number of samples completed increases from 2 to 3.
- Automatic clamping sample, saving time and labor, clamping force is consistent, better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting the test temperature and humidity and clicking one key to start the test, the test proceeds automatically.
- New drawer type test cell, one key automatic in-and-out with sound and light reminder.
Safe and Reliable
- Safe Running: the innovative Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus, and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as sound and light intelligent alarms to ensure the safety of operation.
- Safe Performance: the instrument uses global famous brand with stable and reliable performance.
Powerful Functions
- Professional test mode provides flexible and rich control functions to meet the needs of scientific research.
- Provide oxygen permeability curve, oxygen transmission coefficient curve, temperature curve and humidity curve.
- Ultra wide test range, meet the barrier test (customized) of various materials.
- Ultra wide temperature range, meet the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen and provide oxygen free carrier gas (optional).
Testing Principle
The sample is clamped between the test chambers, oxygen or air flows on one side of the film, and high-purity nitrogen flows on the other side of the film. Oxygen molecules diffuse through the film into the high-purity nitrogen in the other side. The flowing nitrogen is carried to the sensor. Through the analysis of the oxygen concentration measured by the sensor, the oxygen transmittance is calculated.
Reference Standards
ASTM D3985, ASTM F1307, ASTM F1927(option), GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
Test Applications
| Applications |
- Films
The oxygen permeability tests of various plastic films, paper plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film like materials.
|
- Sheet
The oxygen permeability tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Parameters
Table 1: Test Parameters Note2
| Parameters/Model |
C203H |
| Test Scope |
cc/(m2day) (standard area 50cm2) |
0.01200 0.005200 (optional) |
| cc/(m2day) (standard area 50cm2) |
0.01400000Customize |
| cc/(m2day) (MASK area 5cm2) |
0.12000 (optional) |
| cc/(m2day) (MASK area 1cm2) |
0.510000 (optional) |
| Resolving Power |
cc/(m2day) |
0.0001 |
| Repeatability |
cc/(m2day) |
0.01 or1%, whichever is greater |
| Temperature Range |
|
1550 560 (customized) |
| Temperature Fluctuation |
|
0.05 |
| Humidity Range |
%Rh (within standard temperature range) |
O2: 0%5901% Carrier Gas: 0%, 5902% |
| Extended Functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTM Data Shield Note 3 |
Optional |
| GMP Computer System Requirements |
Optional |
| CFR21Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
3 sets |
| Sample Size |
4.4 x 4.411.2cm11.2cm |
| Sample Thickness |
120 Mil3mm |
| Standard Test Area |
50cm2 |
| Gas Specification |
99.999% nitrogen, 99.5% oxygen (gas source prepared by the buyer) |
| Air Source Pressure |
40.6 PSI / 280 kPa |
| Interface Size |
1 / 8 "metal tube |
| Dimensions |
23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm) |
| Power Supply |
120VAC 10% 60Hz / 220VAC 10% 50Hz (choose one from those two) |
| Instrument Dimension |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Net weight |
220Lbs(100kg) |
Table 3: Product Configuration
| Standard Configuration |
Mainframe, tablet computer, sampler, vacuum grease, polyurethane pipe with diameter of 6 mm |
| Options |
Gp-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements DataShieldTM Data ShieldNote3 |
| Remarks |
The compressed air inlet of the machine is 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa); the air source is prepared by the buyer. |
Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase respectively according to the usage.
Comprehensive Food Packaging Barrier AssessmentDesigned for high-throughput analysis, this OTR tester supports up to three specimens simultaneously with parallel test chambers, ensuring efficient workflow in food packaging quality control. Its robust construction, high sensitivity, and adjustable testing parameters make it ideal for research, development, and routine barrier performance verification.
Precision and Consistency in OTR TestingThe advanced coulometric sensor method guarantees accurate and repeatable measurements across a range of 0.015000 cc/m/day. Automatic temperature and humidity controls, combined with internal data storage and external export options, assure consistent results for trusted decision-making in packaging selection.
Seamless Operation and IntegrationEquipped with a user-friendly LCD touchscreen and microprocessor-controlled automation, this device simplifies test setup, execution, and analysis. Compatibility with PC-based analysis software and standard interfaces (RS232, USB) facilitates smooth integration into digital laboratory environments, enhancing data accessibility and review.
FAQs of OTR Testing with coulometric method for Food Packaging Quality control:
Q: How does the coulometric sensor method work for OTR testing in food packaging?
A: The coulometric sensor method, compliant with ASTM D3985 and ISO 15105-2, measures the rate at which oxygen permeates through packaging materials. Using high-purity carrier gases, the system detects and quantifies oxygen transmission by monitoring changes in sensor current, providing highly accurate readings for barrier control.
Q: What types of samples and formats can the tester handle?
A: This instrument accommodates up to three specimens simultaneously, each with a standard size of 97 mm 63 mm, and a test width up to 110 mm. It is suitable for a wide range of food packaging films and barrier materials used in quality control and R&D.
Q: When should I calibrate the OTR tester, and what calibration options are available?
A: Calibration can be performed automatically or manually, based on your application needs or internal quality protocols. Regular calibration is recommended before starting a new batch of tests, after prolonged periods of inactivity, or whenever accuracy verification is required.
Q: Where can this device be installed and what environment does it require for optimal operation?
A: The device is designed for benchtop use in laboratory, R&D, or quality control settings. It operates best in an indoor, dust-free environment with adjustable temperature (1555C) and humidity (0100% RH) to maintain reliable test conditions.
Q: What is the typical process for conducting an OTR test using this equipment?
A: Prepare the specimen using the provided tools, insert up to three samples into the parallel test chambers, select and set test parameters on the LCD touchscreen, and initiate the test. The system automatically controls temperature and humidity, collects data, and allows for internal storage or external export for analysis.
Q: How can users benefit from the built-in analysis software and data export features?
A: The instrument stores results internally and supports data export to PC via RS232 or USB. Analysis software enables comprehensive review, reporting, and quality traceability, helping users make informed decisions on packaging materials and compliance with global standards.
Q: What makes this OTR tester particularly suitable for food packaging quality control?
A: Its high accuracy, wide measurement range, automated environmental controls, and capacity for simultaneous multi-sample testing make it an optimal choice for monitoring and improving barrier performance in food packaging materials, ensuring the safety and shelf life of packaged products.