Testing Methods and Instrument for Auto Interior Materials Performance

Product Description

Product Features

• Gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient of the specimen could be obtained at one operation
• 3 distinct or equivalent specimens could be tested individually with independent test results at one operation
• Wide range and high precision temperature and humidity control to meet various test conditions
• The instrument comes with two test modes: proportional mode and standard mode
• Test range could be extended based on user requirements to test the materials with high permeability
• Test results could be easily obtained even at extreme condition by data fitting function, which could work at any temperature
• The instrument could be used to test poisonous, inflammable, and explosive gases (customization required)
• The instrument is controlled by computer and test process is automatic
• Reference film for fast calibration to ensure accurate and universal test data
• Standard RS232 port for convenient data transfer
• Supports LystemTM Lab Data Sharing System for uniform management of test results and test reports

Principle

The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between two chambers. The gas permeates through the specimen from the higher pressure side into the lower side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber

Standards

This test instrument conforms to the following standards:
ISO 15105-1, ISO 2556, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003

Applications

This test instrument is applicable to the determination of gas permeability of:

Basic Applications
Films Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
Sheeting Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
Extended Applications
Various Gases Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
Inflammable, Explosive Gases Test the permeability of inflammable and explosive gases
Biodegradable Films Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
Materials for Aerospace Usage This instrument can test the Helium permeability of airship gas bags
Paper and Paper Board Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
Paint Films Test gas permeability of substrates coated paint films
Glass Fiber Cloth and Paper Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
Soft Tube Materials for Cosmetics Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
Rubber Sheeting Including various sorts of rubber sheeting, e.g. car tires

Technical Specifications

Specifications	Film Test
Test Range	0.0550,000 cm3/m224h0.1MPa (standard volume)
	At least 500,000 cm3/m224h0.1MPa (extended volume)
Number of Specimens	3 (with independent test results)
Vacuum Resolution	0.1 Pa
Vacuum Degree of Test Chamber	<20 Pa
Temperature	5C 95C
Accuracy	0.1C (standard)
Humidity	0%RH, 5%RH95%RH (automatic humidification function under 1040 can be customized)
Accuracy	1%RH
Specimen Size	97 mm
Test Area	38.48 cm2
Test Gas	O2, N2 and CO2 (outside of supply scope)
Test Pressure	-0.1 MPa +0.1 MPa
Gas Supply Pressure	0.4 MPa 0.6 MPa
Port Size	6 mm PU Tubing
Instrument Dimension	760 mm (L) x 575 mm (W) x 450 mm (H)
Power Supply	220VAC 50Hz / 120VAC 60Hz
Net Weight	88 kg

Configurations

Standard Configurations

Instrument, Constant Temperature Control Device, Professional Software, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump(Imported)

Optional Parts

Blades for Sample Cutter, Vacuum Grease, Vacuum Pump Oil, Fast Quantitative Filter Paper

Note

1. The gas supply port of the instrument is 6 mm PU tubing;
2. Customers will need to prepare for gas supply and distilled water.

Precision Testing for Auto Interiors

This instrument provides reliable testing of automotive interior materials, ensuring compliance with global standards such as GB, ISO, and ASTM. The microcomputer-controlled system, touchscreen interface, and multi-level user permissions enhance testing accuracy and operational security for laboratories and manufacturing environments.


Advanced Data Management and Export

With a memory capacity of up to 1000 sets of results and support for CSV/Excel export via USB or RS232, the instrument simplifies data handling. It enables efficient archiving and analysis, facilitating improved quality control and streamlined reporting for both small and large-scale operations.


Flexible and Safe Operation

Equipped with overload protection, emergency stop, and adjustable test parameters like speed and pressure, this semi-automatic bench-top device covers diverse testing needs. The user-friendly interface, various measuring ranges, and rapid response time make it suitable for a wide range of automotive material tests.