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Nondestructive Hermetic Package Sealing and Leak Testing Ensures Sensor Reliability

Nondestructive Hermetic Package Sealing and Leak Testing Ensures Sensor Reliability

50000 USD ($)/Set

Product Details:

  • Number of Specimens Single or Multiple (customizable chamber)
  • Operating Temperature 10C - 40C
  • Sensor Advanced helium/argon mass spectrometer sensor
  • Display Digital LCD
  • Test Range 10^-2 to 10^-9 atm cc/sec
  • Test Material Electronic sensors, hermetic packages
  • Gas Pressure 0-2 bar (adjustable)
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Nondestructive Hermetic Package Sealing and Leak Testing Ensures Sensor Reliability Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Nondestructive Hermetic Package Sealing and Leak Testing Ensures Sensor Reliability Product Specifications

  • Single or Multiple (customizable chamber)
  • Leak detection and sealing validation for sensors/packages
  • Nondestructive Hermetic Package Sealing & Leak Test
  • 10C - 40C
  • Helium, Argon, or Dry Air
  • Electronic sensors, hermetic packages
  • Up to 200 mm (custom fixtures available)
  • 0-2 bar (adjustable)
  • Approx. 15 kg
  • AC 220V 10%, 50/60Hz
  • 5% within test range
  • 85% RH
  • 10C - 40C
  • Customizable as per sensor/package dimensions
  • 2 seconds
  • Advanced helium/argon mass spectrometer sensor
  • Bench-top/Portable Leak Tester
  • Digital LCD
  • 10^-2 to 10^-9 atm cc/sec
  • Adaptable based on application
  • 220V AC, 50/60Hz
  • Stainless Steel 304

Product Description

Featuresnote1

Batch Testing

  • Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
  • A & B dual-channel design can test samples of two different specifications simultaneously.
  • The target vacuum degree can be set by the operator to meet testing requirements of different samples.
  • Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.

Precise Data

  • Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
  • Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
  • Both the differential pressure transducer and flow meter are traceable to NIST.
  • The system can achieve a higher test repeatability of 1um.

Intelligent Control

  • 15.6" embedded touch tablet computer with Windows OS.
  • New longitudinal interface layout, and easy to use graphic user interface.
  • Automatic alarm, automatic capture, automatic collection of unqualified samples.
  • The pressure curve is displayed in real time, and the test results are counted automatically.
  • Leakage rates are calculated automatically.
  • The system is equipped with various sensors as intelligent reminders for safer operation and control.
  • Universal printer can be connected for test results output.
  • The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely

Security Compliance

  • Verified by compensation and calibration methods.
  • The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
  • User operation permission is managed at multiple levels, and the permission content can be configured on demand.
  • Electronic signature is designed according to the standard requirements of 21 CFR Part11.

Test Principle

The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.

Reference Standards

ASTM F2338, YY-T 0681.18, and USP<1207>

Applications

Basic Applications Vials Various vial sealing test.
Extended Applications Ampoule Various ampoule bottle sealing tests.
Cartridge Bottles Various cartridge bottle sealing tests.
Injection bottles Various injection bottles sealing test.

Technical Parameters

Table 1: Test Parameters Note2

ParameterModel C690H
Testing Range um(Reference aperture size USP1207) 3i8igreat leakage
Detection Lower Limit um 3
Resolution um 0.1
Repeatability um 1
Pressure Range kPa -100i0ii14100
Extended Functions 21 CFR Part11 Optional
GMP computer system requirements Optional

Table 2: Technical Specifications

Testing Cell 1 set for A group and 1 set for B group
Sample Feeder 1 set for A group and 1 set for B group
Sample Size I45 mm80mmNote3
Sample Quantity 20120 pieces
Gas Specifications Compressed Air (Gas source is provided by the user)
Gas Source Pressure 40.6 PSI / 500 kPa
Port Size I6 mm Polyurethane tube
Dimensions 33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm)
Power 120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14
Net weight 209Lbs (95kg)

Product Configuration

Standard Configuration Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube
Customization Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications
Optional Parts GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents

Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.



Reliable Hermetic Seal Testing for Sensors

Detect minute leaks in electronic sensors using advanced helium or argon mass spectrometry, ensuring the integrity of hermetic package sealing. The nondestructive process maintains the usability and reliability of specimens, boosting overall quality assurance for sensor manufacturers and suppliers.


Flexible and User-Friendly Operation

With a digital LCD display and responsive touchscreen interface, this leak tester offers real-time control. Data storage options, including internal memory and USB export, make it easy to track and document test results. The system supports customizable port and pedestal sizes to fit a wide array of specimen configurations.


Industry Standard Compliance and Protection

Built to meet MIL-STD-883 and JESD22-A109 standards, this robust leak tester also features a stainless steel 304 shell and IP54-rated enclosure protection, guaranteeing both durability and reliable operation in challenging laboratory or production environments.

FAQ's of Nondestructive Hermetic Package Sealing and Leak Testing Ensures Sensor Reliability:


Q: How does nondestructive hermetic package sealing and leak testing work with this device?

A: This tester employs either mass spectrometry or pressure decay techniques to detect leaks in hermetic sensor packages without damaging the specimen. It uses helium, argon, or dry air as the test medium and provides results within two seconds, allowing for rapid, reliable leak assessment.

Q: What types of specimens and packages can be tested using this leak tester?

A: The system is designed for electronic sensors and hermetic packages with customizable fixtures that can accommodate specimens up to 200 mm in size. Both single and multiple specimen testing are possible, supporting varied application requirements.

Q: When is calibration performed, and how is it managed?

A: Calibration can be performed automatically or manually before testing sessions to ensure measurement accuracy. This flexibility allows operators to optimize device performance based on specific testing conditions or regulatory requirements.

Q: Where is this leak tester commonly used?

A: Manufacturers, exporters, and suppliers of sensors and electronic packages-especially those in China-use this tester in production lines and quality control labs to validate hermetic sealing and comply with international standards.

Q: What is the process for conducting a leak test with this system?

A: Operators place the specimen in the customizable test chamber, select the desired leak test method via the touchscreen, and initiate the process. The system achieves ultimate vacuum, tests using the chosen medium, and provides digital results with audible and visual alarms in case of leaks.

Q: Can test data be stored and exported for further analysis?

A: Yes, the leak tester offers internal memory for storing results and supports USB export, making it straightforward to document, analyze, and share test data within QA or regulatory frameworks.

Q: What are the main benefits of using this leak tester for hermetic package sealing validation?

A: Users benefit from fast, accurate, nondestructive testing, high sensitivity (down to 1x10^-9 atm cc/sec), robust compliance, flexible specimen handling, and secure, traceable data management, ultimately helping to ensure sensor reliability and product quality.

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