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pharmaceutical packaging OTR and WVTR Testing Instrument

pharmaceutical packaging OTR and WVTR Testing Instrument

50000 USD ($)/Set

Product Details:

  • Humidity 10%90% RH (Programmable)
  • Number of Specimens 13 (Selectable)
  • Power Supply 220V AC, 50Hz
  • Features Automatic Calibration, Real-time Data Storage, Multi-unit Conversion
  • Accuracy 1% FS
  • Gas Pressure 0.6 MPa
  • Application Pharmaceutical Packaging Barrier Property Testing
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pharmaceutical packaging OTR and WVTR Testing Instrument Price And Quantity

  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set

pharmaceutical packaging OTR and WVTR Testing Instrument Product Specifications

  • 0300 mm
  • USB/RS232
  • Benchtop
  • Automatic
  • 220V
  • 50 Hz
  • 0.01500 g/m24h
  • OTR & WVTR Testing Instrument
  • Microprocessor Controlled
  • Pharmaceutical Packaging Barrier Property Testing
  • Automatic Calibration, Real-time Data Storage, Multi-unit Conversion
  • 1% FS
  • 0.6 MPa
  • 120 samples/day
  • Laboratory and Industrial Packaging Test
  • 220V AC, 50Hz
  • 10%90% RH (Programmable)
  • 13 (Selectable)
  • 0.019.99 mm/min
  • Digital Touchscreen LCD
  • 0.01 units
  • <5 s
  • Approx. 55 kg
  • 5C50C
  • 6 mm
  • 80 mm 100 mm
  • 410 mm
  • OTR: 0.012000 cm/m24h0.1Mpa, WVTR: 0.01500 g/m24h
  • up to 120 mm

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Advanced Testing Principles for Maximum Precision

Utilizing the Coulometric Sensor Method for OTR and Infrared Detection for WVTR, this instrument delivers high sensitivity and dependability. The fully enclosed test chamber and automated internal calibration ensure accuracy under controlled temperature and humidity, crucial for pharmaceutical packaging requirements.


Robust Construction and User-Friendly Operation

Built with stainless steel and aluminum, the benchtop instrument features a digital touchscreen LCD for intuitive control. Windows compatibility supports graphical data analysis, multi-unit conversion, and multi-user management, streamlining workflow in laboratory and industrial environments.

FAQ's of pharmaceutical packaging OTR and WVTR Testing Instrument:


Q: How does the OTR and WVTR Testing Instrument measure barrier properties of pharmaceutical packaging?

A: The instrument uses the Coulometric Sensor Method for oxygen transmission rate (OTR) testing and Infrared Detection for water vapor transmission rate (WVTR) analysis. Samples are placed in a fully enclosed chamber, and transmission rates are measured under programmable temperature and humidity, delivering accurate barrier property evaluations essential for pharmaceutical packaging.

Q: What is the maximum test speed and sample capacity of this instrument?

A: The device supports a test speed range from 0.01 to 9.99 mm/min and can accommodate up to 120 samples per day. Users can select specimen numbers from 1 to 3 per test, making it suitable for high-throughput laboratory and industrial environments.

Q: When is calibration needed, and how is it performed?

A: Calibration occurs automatically through the instrument's internal calibration system. This ensures consistent and accurate measurements without the need for manual intervention, providing reliability and reducing downtime.

Q: Where can the test data be exported and stored?

A: Test results are stored in real-time within the instrument, with a capacity of up to 4000 results. Data can be exported to a PC via Ethernet, USB, or RS232, and further analyzed using Windows-compatible software with graphical analysis and multi-unit conversion features.

Q: What are the usage benefits of the automatic alarm and error alert functionality?

A: The over-range and error alarms inform users of any operational anomalies or exceedances in test parameters. This proactive feature ensures safe usage, protects sample integrity, and minimizes costly errors during packaging barrier property testing.

Q: How does the instrument support multi-user management in a laboratory setting?

A: The software is equipped with multi-user management functionality, permitting several users to access, analyze, and export data independently. This supports collaborative environments and ensures secure handling of sensitive pharmaceutical testing results.

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