Product Description
Product FeaturesNote1
Dual Test Modes & Automatic Test with Manipulator
- Dual test modes including application torque test and removal torque test
- Innovative patented manipulator technique supports automatic gripping, opening and fastening, which minimizes the error caused by manual operations and improves the testing accuracy and repeatability
- Gripping force, fastening force and turning speed of the cap can be adjusted freely
- Automatic gripping manipulator with deviation less than 0.01Nm, much better than manual fastening
- Intelligent designs of overload protection, automatic zeroing and error alert for safe test operation
- Manual test or automatic test can be selected
High Testing Accuracy & Low Testing Lower Limit
- Specimens with torque value lower than 0.005Nm is testable. The testing resolution is as high as 0.0001Nm, providing high accuracy and good repeatability.
- The peak value can be maintained automatically, which ensures the recording of the accurate test results
- Automatic judgement of peak value meets the testing requirements for various specimens
- Components and parts are supplied by world well-known manufacturers, which guarantee the stable performance
- Imported pneumatic control system with ultra-long service life and ultra-low failure rate ensures the testing accuracy
New Patented Intelligent Touch Operating System
- Industrial grade touch screen, one-button operation, user-friendly interface, remote upgrade and maintenance
- Chinese and English languages can be selected
- Test curves are displayed in real time. Intelligent data statistics supports quick review of test results.
- Automatic data storage and power failure memory functions
- Historical data can be reviewed and printed easily
- Storage up to 1200 test records
- Test data is expressed in eight international units for reference and comparison
- Multi-level user privilege management, log in with password
- Micro-printer and USB data ports for data exporting and data transfer (optional)
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM D2063, ASTM D3198, ASTM D3474, BB/T 0025, BB/T 0034, GB/T 17876
Applications
| Basic Applications |
- Bottle Packages
Application and removal torque test of the bottle caps for bottled packages for food, pharmaceuticals, e.g. beverage or tablet bottles
|
- Flexible Tube Packages
Application and removal torque test of flexible tube packages for food, pharmaceuticals and cosmetics, e.g. eye-drop, hand cream and shoe polish
|
| Extended Applications |
- Screws
Application and removal torque test of the screws
|
- Vacuum Flasks and Vacuum Cups
Application and removal torque test of the caps of vacuum flasks and vacuum cups
|
Technical SpecificationsNote2
| Specifications |
C612M Digital Torque Tester |
| Load Cell Capacity |
5 Nm (Standard) |
| 20 Nm (Optional) |
| 40 Nm (Optional) |
| Accuracy |
Indicated Value 0.5%i1410%-100% of Load cell capacityi14 0.05%FS i140%-10% of Load cell capacityi14 |
| Resolution |
0.0001 Nm |
| Body Clamp Range |
I5 mm I170 mm |
| Cap Clamp Range |
I10 mm I80 mm |
| Bottle Height |
20 mm 400 mm |
| Specimen Clamping and Turning Way |
Pneumatic |
| Maximum Auto Removal / Application Torque |
2 Nm (customization available for other specs) |
| Gas Supply |
Air (Not in supply scope) |
| Gas Supply Pressure |
0.7 Mpa (101.5psi) |
| Statistical Analysis Allowance |
0 999 |
| Instrument Dimension |
550 mm (L) x 365 mm (W) x 1150 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
39 kg |
Configurations
- Standard Configurations
- Instrument, Gripping Post (4pcs), Gripping Block (1 pair), Calibration Kit (not include weight), 4mm PU Tubing (2m)
- Optional Parts
- Micro-printer, Professional Software, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is I4 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Reliable, Accurate Testing for Bottle CapsEngineered for the packaging industry, this torque tester excels at measuring the opening force required for bottle caps. Its sophisticated grip system accommodates various bottle sizes, ensuring stable placement and reproducible results. With a measurement range of 0-20 Nm and 1% accuracy, this device helps maintain consistent product quality and packaging safety, essential for both compliance and customer satisfaction.
User-Friendly Digital Controls and Versatile Data ManagementEquipped with a digital microprocessor control and LCD display, operation is straightforward and monitoring is immediate. The tester allows adjustment of test speeds and widths for diverse applications and bottle types. Results can be conveniently stored onboard and exported via RS232/USB interfaces, while accompanying PC software enables further data analysis-critical for process optimization and documentation.
FAQ's of Bottle Cap Opening Torque Tester:
Q: How does the Bottle Cap Opening Torque Tester accommodate different bottle and cap sizes?
A: The device features an adjustable 4-jaw clamping mechanism and a flexible grip system, allowing it to securely hold bottles with cap diameters ranging from 20 mm to 38 mm and bottle widths from 50 mm to 120 mm. This adaptability ensures accurate measurement across a wide variety of bottle shapes and sizes.
Q: What is the process for calibrating the tester, and how often should it be done?
A: Calibration is performed internally using external weights to ensure measurement accuracy. It is recommended to calibrate the tester periodically or whenever accuracy verification is required, following industry standards or company quality protocols.
Q: Where can test data be stored and how can I analyze it further?
A: The tester can internally store up to 200 test results. Data can be exported to a computer via RS232 or USB interface, where dedicated PC software is available for detailed data analysis and reporting.
Q: What safety features are included in the tester to prevent equipment or sample damage?
A: Safety is enhanced through an overload protection system and an audible alarm that activates if the applied torque exceeds preset limits. This protects both the equipment and samples during testing.
Q: How does the automation grade and control mode benefit daily use in a laboratory or manufacturing setting?
A: As a semi-automatic, bench-top device with a digital microprocessor, the tester balances user control and operational efficiency. Manual and automatic testing modes offer flexibility, enabling both routine and specialized testing within streamlined workflows.
Q: What are the benefits of using this tester for quality control in packaging industries?
A: Consistent and accurate torque measurement helps prevent product leakage or consumer difficulty in opening bottles. Its high resolution and instant response ensure that each package meets required standards, reducing defects and enhancing brand reliability.