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Food And Medical Packaging Permeation Testing System

Food And Medical Packaging Permeation Testing System

50000 USD ($)/Set

Product Details:

  • Gas Pressure 0.6 MPa
  • Mounting Type Benchtop
  • Max Height 410 mm
  • Port Size Standard flange fitting
  • Features Auto temperature & humidity control, multi-channel, high sensitivity
  • Interface Type RS232, USB
  • Application Food and Medical Packaging Gas and Water Vapor Permeability Test
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Food And Medical Packaging Permeation Testing System Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Food And Medical Packaging Permeation Testing System Product Specifications

  • 300 mm max
  • Adjustable
  • 50/60 Hz
  • Standard multi-chamber
  • Package film, composite material, barrier layer permeability
  • 220 V
  • LCD Touch Screen
  • Up to 330 mm
  • 0.0110,000 cc/mday
  • 15C60C
  • 0.0110,000 cc/mday
  • AC 220V, 50Hz
  • 0.001 cc/mday
  • Fully automatic
  • Permeation Testing System
  • 16 simultaneously
  • 3 minutes
  • 40%90% RH
  • Microcomputer controlled
  • 0.01 cc/mday
  • Food and Medical Packaging Gas and Water Vapor Permeability Test
  • 330 mm 300 mm
  • Standard flange fitting
  • 410 mm
  • RS232, USB
  • Auto temperature & humidity control, multi-channel, high sensitivity
  • 86 kg
  • 0.6 MPa
  • Benchtop

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Using 360 air circulation constant temperature technology, the temperature stability is better.
  • Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • Higher test repeatability of 0.01 cc / (m2day) can be achieved.

High Efficiency Three-cell

  • Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
  • Three samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 3.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • New drawer type test cell, one key automatic in-and-out with sound and light reminder.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C403H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.01 200
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.01 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.005 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.005 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.05
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 3 test chambers
Specimen Size 4.4 x 4.4i1411.2cm11.2cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Advanced Sensing Technology

Utilizing both electrochemical and infrared sensors, this permeation testing system offers high sensitivity and reliable results for a variety of gases, including oxygen, nitrogen, and water vapor. Its multi-channel design and automatic calibration ensure optimal accuracy across a diverse range of packaging applications.


Intuitive Operation and Data Management

An LCD touch screen and microcomputer control make the equipment user-friendly and streamlined. Data is securely stored with a built-in logger and easily exportable via USB or RS232, complemented by advanced analysis software for comprehensive result interpretation.


Built-in Safety and Compliance

Designed for indoor laboratory use, the system incorporates overload protection, emergency stop capabilities, and programmable alarms. This ensures the safe handling of samples and compliance with rigorous testing demands for both food and medical packaging materials.

FAQ's of Food And Medical Packaging Permeation Testing System:


Q: How does the permeation testing system measure gas and water vapor permeability in packaging materials?

A: The system uses electrochemical and infrared sensors to detect and quantify the transmission rates of gases like oxygen, nitrogen, and water vapor through sample materials. It performs testing within a controlled chamber, collecting precise measurements that are displayed in real-time on the LCD touch screen.

Q: What types of packaging materials and test specimens are supported by this system?

A: The testing system supports a wide range of food and medical packaging materials, including films, composites, and barrier layers. It can test specimen sizes up to 330 mm x 300 mm, accommodating 1 to 6 samples simultaneously for flexible operation.

Q: When should automatic calibration be performed, and how is it achieved?

A: Automatic calibration is recommended before starting a new testing sequence to ensure data accuracy. The system calibrates itself using standard gases, streamlining the process, and minimizing user intervention for reliable and repeatable results.

Q: Where can the permeation testing system be installed and operated?

A: This system is specifically designed for indoor laboratory environments, providing optimal conditions for sensitive measurements. It requires a benchtop setup and standard AC 220V power supply to operate effectively and safely.

Q: What is the process for exporting and analyzing testing data?

A: Testing data is logged automatically and can be exported digitally via USB or RS232 interfaces. The included software offers powerful data analysis and reporting features, enabling users to interpret results accurately and meet documentation requirements.

Q: How does the system ensure safe and reliable operation during testing?

A: Safety is maintained through integrated features such as overload protection, emergency stop buttons, and programmable threshold alarms. These safeguards help protect both operators and samples, ensuring consistent testing integrity.

Q: What are the primary benefits of using this permeation testing system for packaging applications?

A: Users benefit from high sensitivity, precise measurements, rapid response times, and the ability to test multiple samples concurrently. Fully automated features, comprehensive data management, and remote technical support ensure reliable performance and streamlined laboratory workflows.

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