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Barrier Property Analysis Ensuring Product Protection in Flexible Packaging

Barrier Property Analysis Ensuring Product Protection in Flexible Packaging

50000 USD ($)/Set

Product Details:

  • Power Supply 220V AC, 50 Hz
  • Gas Pressure 0.2 - 0.4 MPa
  • Number of Specimens up to 3
  • Temperature Room temperature to 50C
  • Resolution 0.001 cc/m224h
  • Measuring Range 0.01 to 2000 cc/m224h
  • Max Height 400 mm
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Barrier Property Analysis Ensuring Product Protection in Flexible Packaging Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Barrier Property Analysis Ensuring Product Protection in Flexible Packaging Product Specifications

  • 220V AC, 50 Hz
  • 30 mm
  • up to 3
  • 0.2 - 0.4 MPa
  • Lab & Industrial
  • 0.001 cc/m224h
  • Room temperature to 50C
  • 0.01 cc/m224h
  • 10% - 98% RH (controllable)
  • 400 mm
  • 0.01 to 2000 cc/m224h
  • Flexible Packaging, Films, Foils, Laminates & Pouches
  • 0.1 - 500 mm/min
  • Digital LCD
  • 100 mm 100 mm
  • Dual test chambers
  • 220V / 50Hz
  • Data logging, Auto calibration, Alarm indicator, Touch Screen
  • Bench Top
  • 6 mm
  • Microprocessor based
  • Barrier Property Analyzer
  • 45 kg
  • Automatic
  • < 5 s
  • USB / RS232
  • 0.01 1000 g/m224h
  • 50 Hz
  • 300 mm

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Advanced Barrier Testing for Optimal Product Safety

This analyzer provides multi-gas detection, facilitating comprehensive evaluation of packaging integrity. The user can efficiently simulate diverse storage conditions due to programmable temperature and humidity controls. Its dual-chamber setup enables parallel specimen assessment, optimizing laboratory productivity. The robust construction using Stainless Steel 304 and leak-proof pneumatic seals safeguards against compromises during testing, ensuring consistent, reproducible results that align with international regulations.


Smart Data Management and User-Friendly Operation

With a digital LCD display and touch screen interface, operating the analyzer is intuitive. Data can be recorded in CSV, PDF, or Excel files and stored for up to 10,000 tests, allowing easy traceability and analysis. Both automatic and manual calibration options are provided, with alarms and user protections against overloads, overheat, and leaks, making the operation secure and efficient for manufacturers, exporters, and suppliers.

FAQ's of Barrier Property Analysis Ensuring Product Protection in Flexible Packaging:


Q: How does the Barrier Property Analyzer assess the protection level of flexible packaging?

A: It measures the transmission rates of oxygen, water vapor, and carbon dioxide gases through packaging materials by maintaining controlled environmental conditions (temperature and humidity), simulating storage and transportation scenarios. High-precision sensors and programmable settings ensure accurate evaluation of a material's barrier effectiveness.

Q: What types of materials can be tested using this analyzer?

A: The instrument is designed for flexible films, foils, laminates, and pouches with a maximum film thickness of 3 mm and specimen size up to 100 mm 100 mm. Up to three specimens can be tested concurrently in dual chambers, making it ideal for lab and industrial packaging assessments.

Q: When should I calibrate the analyzer, and what methods are available?

A: Calibration should be performed regularly as per your quality system's requirements or after major maintenance. The analyzer features both automatic and manual calibration options to ensure compliance with ASTM and ISO standards, guaranteeing sustained measurement accuracy.

Q: Where can the test data be accessed, and in what formats?

A: Test data is viewable on the digital LCD screen and can be exported via USB or RS232 interfaces in CSV, PDF, or Excel formats. The internal memory can store up to 10,000 test results, ensuring robust data management traceable to specific tests.

Q: What is the testing process for evaluating gas barrier properties?

A: First, prepare and mount the specimens using the leak-proof pneumatic clamps. After setting the required test parameters, initiate the automatic test cycle. The analyzer maintains predetermined temperature and humidity, and measures permeability rates. Results are logged and available for export upon test completion.

Q: How does using this equipment benefit manufacturers and exporters?

A: Manufacturers and exporters can verify packaging compliance, ensuring product freshness, shelf life, and safety during distribution. It aids in meeting regulatory standards, optimizing material selection, and enhancing customer satisfaction by guaranteeing packaging integrity and traceability of quality data.

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