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Vacuum Decay Testing Instrument for Packaging Protecting Electronic Modules from Moisture

Vacuum Decay Testing Instrument for Packaging Protecting Electronic Modules from Moisture

50000 USD ($)/Set

Product Details:

  • Specimen Size Up to 300 mm x 300 mm (Customizable)
  • Test Material Flexible and rigid packaging containing electronic modules
  • Number of Specimens 1 (custom fixture options available)
  • Sensor Precision vacuum transducer
  • Humidity 85% RH (non-condensing)
  • Response Time 1 s
  • Temperature Ambient: 5C - 40C
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Vacuum Decay Testing Instrument for Packaging Protecting Electronic Modules from Moisture Price And Quantity

  • 50000 USD ($)/Set
  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set

Vacuum Decay Testing Instrument for Packaging Protecting Electronic Modules from Moisture Product Specifications

  • Packaging protection and leak testing for electronic modules from moisture
  • Up to 300 mm x 300 mm (Customizable)
  • Flexible and rigid packaging containing electronic modules
  • 1 (custom fixture options available)
  • Automatic / Manual
  • 150 mm diameter
  • 85% RH (non-condensing)
  • Precision vacuum transducer
  • Stainless Steel
  • 1 s
  • 220V AC, 50Hz
  • 15 kg
  • Ambient: 5C - 40C
  • Vacuum Decay Leak Tester
  • 0.5% FS
  • Digital LCD
  • 0 -90 kPa
  • Standard vacuum hose port (1/4 inch)
  • 5C - 40C
  • Adjustable, -0.1 MPa to 0 MPa
  • Single Phase, 220V/110V 50/60Hz
  • Air (vacuum)

Product Description

Featuresnote1

Batch Testing

  • Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
  • A & B dual-channel design can test samples of two different specifications simultaneously.
  • The target vacuum degree can be set by the operator to meet testing requirements of different samples.
  • Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.

Precise Data

  • Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
  • Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
  • Both the differential pressure transducer and flow meter are traceable to NIST.
  • The system can achieve a higher test repeatability of 1um.

Intelligent Control

  • 15.6" embedded touch tablet computer with Windows OS.
  • New longitudinal interface layout, and easy to use graphic user interface.
  • Automatic alarm, automatic capture, automatic collection of unqualified samples.
  • The pressure curve is displayed in real time, and the test results are counted automatically.
  • Leakage rates are calculated automatically.
  • The system is equipped with various sensors as intelligent reminders for safer operation and control.
  • Universal printer can be connected for test results output.
  • The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely

Security Compliance

  • Verified by compensation and calibration methods.
  • The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
  • User operation permission is managed at multiple levels, and the permission content can be configured on demand.
  • Electronic signature is designed according to the standard requirements of 21 CFR Part11.

Test Principle

The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.

Reference Standards

ASTM F2338, YY-T 0681.18, and USP<1207>

Applications

Basic Applications Vials Various vial sealing test.
Extended Applications Ampoule Various ampoule bottle sealing tests.
Cartridge Bottles Various cartridge bottle sealing tests.
Injection bottles Various injection bottles sealing test.

Technical Parameters

Table 1: Test Parameters Note2

ParameterModel C690H
Testing Range um(Reference aperture size USP1207) 3i8igreat leakage
Detection Lower Limit um 3
Resolution um 0.1
Repeatability um 1
Pressure Range kPa -100i0ii14100
Extended Functions 21 CFR Part11 Optional
GMP computer system requirements Optional

Table 2: Technical Specifications

Testing Cell 1 set for A group and 1 set for B group
Sample Feeder 1 set for A group and 1 set for B group
Sample Size I45 mm80mmNote3
Sample Quantity 20120 pieces
Gas Specifications Compressed Air (Gas source is provided by the user)
Gas Source Pressure 40.6 PSI / 500 kPa
Port Size I6 mm Polyurethane tube
Dimensions 33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm)
Power 120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14
Net weight 209Lbs (95kg)

Product Configuration

Standard Configuration Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube
Customization Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications
Optional Parts GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents

Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.



Comprehensive Packaging Protection for Electronic Modules

Shield your electronic modules from moisture with advanced vacuum decay leak testing, ensuring the reliability and safety of electronics. The system efficiently detects leaks in flexible and rigid packaging, using ambient air as the test medium. Its programmable features allow for customizable testing cycles, making it ideal for manufacturers requiring rigorous quality assurance.


Ease of Operation and Flexibility

The chamber's transparent acrylic window offers full visibility during testing, while the microprocessor-based control panel simplifies setup. Operators can select between automatic and manual modes for different testing scenarios, with adjustable gas pressure and customizable specimen options to accommodate a variety of electronic module packaging sizes.


Advanced Data Management and Alerts

Seamlessly record and transfer test data with USB and RS232 interfaces, and archive up to 100 test cycles. The device features acoustic and visual alerts for immediate notification of leaks, enhancing laboratory workflow and ensuring test results are both secure and actionable.

FAQ's of Vacuum Decay Testing Instrument for Packaging Protecting Electronic Modules from Moisture:


Q: How does the vacuum decay leak tester ensure packaging integrity for electronic modules?

A: The instrument creates a controlled vacuum within a transparent acrylic chamber, allowing it to detect minute leaks in flexible or rigid packaging. If moisture can penetrate, the sensor detects pressure changes, triggering acoustic and visual alarms to alert the user of compromised packaging.

Q: What types of electronic module packaging are suitable for testing with this device?

A: The vacuum decay tester accommodates both flexible and rigid packaging containing electronic modules, with standard specimen sizes up to 300 mm x 300 mm. Custom fixture options are available for non-standard packages to ensure a secure and accurate test.

Q: When should I use the vacuum decay testing instrument during electronic manufacturing?

A: This device is typically used after packaging electronic modules, before shipment or storage, to verify that packaging is airtight and provides effective moisture protection, ensuring product reliability during transportation and use.

Q: Where can the test results be accessed and stored?

A: Test results, including up to 100 records, are stored within the tester's onboard memory. Data can be conveniently transferred to a computer or data management system via the integrated USB or RS232 interface for analysis or quality documentation purposes.

Q: What is the process for conducting a vacuum decay test on a packaging specimen?

A: Place the specimen on the 150 mm diameter pedestal within the chamber and secure it with the silicone O-ring seal. Select either automatic or manual mode on the digital LCD display, set the appropriate vacuum and cycle time, and start the process. The system automatically manages vacuum release and provides immediate leak alerts.

Q: How does this instrument benefit manufacturers and exporters of electronic modules?

A: By ensuring packaging is effectively sealed against moisture ingress, the device helps prevent potentially costly product failures, enhances quality assurance, and supports compliance with international standards-giving manufacturers and exporters a competitive edge in reliability and product safety.

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