Product Description
Featuresnote1
Batch Testing
- Equipped with fully-automatic gravity fed sample feeder, which is Labthinks latest scientific and technological achievement that can facilitate continuous testing of 20 to 120 samples.
- A & B dual-channel design can test samples of two different specifications simultaneously.
- The target vacuum degree can be set by the operator to meet testing requirements of different samples.
- Dual methods of vacuum decay and pressure decay provide the flexibility to accommodate various types of package samples.
Precise Data
- Advanced pressure detection technology, using world renowned components for data stability which is not affected by ambient environment.
- Advanced microflow automatic flow control technology that can accurately simulate different sizes of leakage holes without manual adjustment.
- Both the differential pressure transducer and flow meter are traceable to NIST.
- The system can achieve a higher test repeatability of 1um.
Intelligent Control
- 15.6" embedded touch tablet computer with Windows OS.
- New longitudinal interface layout, and easy to use graphic user interface.
- Automatic alarm, automatic capture, automatic collection of unqualified samples.
- The pressure curve is displayed in real time, and the test results are counted automatically.
- Leakage rates are calculated automatically.
- The system is equipped with various sensors as intelligent reminders for safer operation and control.
- Universal printer can be connected for test results output.
- The system features embedded with USB and network ports to facilitate the external access and data transmission of the system, which can be upgraded remotely
Security Compliance
- Verified by compensation and calibration methods.
- The leak tester meets GMP requirements for data traceability and meets the needs of the pharmaceutical industry.
- User operation permission is managed at multiple levels, and the permission content can be configured on demand.
- Electronic signature is designed according to the standard requirements of 21 CFR Part11.
Test Principle
The sample is placed in the sample feeder and automatically delivered into the test cell. The leak rate and other results can be calculated and obtained by analyzing pressure changes measured by the sensor.
Reference Standards
ASTM F2338, YY-T 0681.18, and USP<1207>
Applications
| Basic Applications |
Vials |
Various vial sealing test. |
| Extended Applications |
Ampoule |
Various ampoule bottle sealing tests. |
| Cartridge Bottles |
Various cartridge bottle sealing tests. |
| Injection bottles |
Various injection bottles sealing test. |
Technical Parameters
Table 1: Test Parameters Note2
| ParameterModel |
C690H |
| Testing Range |
um(Reference aperture size USP1207) |
3i8igreat leakage |
| Detection Lower Limit |
um |
3 |
| Resolution |
um |
0.1 |
| Repeatability |
um |
1 |
| Pressure Range |
kPa |
-100i0ii14100 |
| Extended Functions |
21 CFR Part11 |
Optional |
| GMP computer system requirements |
Optional |
Table 2: Technical Specifications
| Testing Cell |
1 set for A group and 1 set for B group |
| Sample Feeder |
1 set for A group and 1 set for B group |
| Sample Size |
I45 mm80mmNote3 |
| Sample Quantity |
20120 pieces |
| Gas Specifications |
Compressed Air (Gas source is provided by the user) |
| Gas Source Pressure |
40.6 PSI / 500 kPa |
| Port Size |
I6 mm Polyurethane tube |
| Dimensions |
33.4 H x 19.6 W x 28.7 D (85cm 50cm 73cm) |
| Power |
120VAC10% 60Hz / 220VAC10% 50Hzi14select one from the twoi14 |
| Net weight |
209Lbs (95kg) |
Product Configuration
| Standard Configuration |
Mainframe, embedded tablet computer, software, flow meter, European vacuum pump, I6 mm polyurethane tube |
| Customization |
Test cell and sample feeder of group A, test cell and sample feeder of group B, negative standard reference sample and positive standard reference sample designed according to sample specifications |
| Optional Parts |
GMP computer system requirements, 21 CFR Part11, air compressor, IQ/OQ/PQ documents |
Note 1: The described product characteristics are subject to the specific annotation of the "Technical Parameters" table.
Note 2: The parameters in the table are measured in the Labthink laboratory by professional operators according to the requirements and conditions of the relevant laboratory environmental standards.
Note 3: Group C test cell can be customized for samples beyond the "Sample Size", but the lower detection limit and test range will change according to the sample size, and the actual delivery shall prevail.
Comprehensive Packaging Protection for Electronic ModulesShield your electronic modules from moisture with advanced vacuum decay leak testing, ensuring the reliability and safety of electronics. The system efficiently detects leaks in flexible and rigid packaging, using ambient air as the test medium. Its programmable features allow for customizable testing cycles, making it ideal for manufacturers requiring rigorous quality assurance.
Ease of Operation and FlexibilityThe chamber's transparent acrylic window offers full visibility during testing, while the microprocessor-based control panel simplifies setup. Operators can select between automatic and manual modes for different testing scenarios, with adjustable gas pressure and customizable specimen options to accommodate a variety of electronic module packaging sizes.
Advanced Data Management and AlertsSeamlessly record and transfer test data with USB and RS232 interfaces, and archive up to 100 test cycles. The device features acoustic and visual alerts for immediate notification of leaks, enhancing laboratory workflow and ensuring test results are both secure and actionable.
FAQ's of Vacuum Decay Testing Instrument for Packaging Protecting Electronic Modules from Moisture:
Q: How does the vacuum decay leak tester ensure packaging integrity for electronic modules?
A: The instrument creates a controlled vacuum within a transparent acrylic chamber, allowing it to detect minute leaks in flexible or rigid packaging. If moisture can penetrate, the sensor detects pressure changes, triggering acoustic and visual alarms to alert the user of compromised packaging.
Q: What types of electronic module packaging are suitable for testing with this device?
A: The vacuum decay tester accommodates both flexible and rigid packaging containing electronic modules, with standard specimen sizes up to 300 mm x 300 mm. Custom fixture options are available for non-standard packages to ensure a secure and accurate test.
Q: When should I use the vacuum decay testing instrument during electronic manufacturing?
A: This device is typically used after packaging electronic modules, before shipment or storage, to verify that packaging is airtight and provides effective moisture protection, ensuring product reliability during transportation and use.
Q: Where can the test results be accessed and stored?
A: Test results, including up to 100 records, are stored within the tester's onboard memory. Data can be conveniently transferred to a computer or data management system via the integrated USB or RS232 interface for analysis or quality documentation purposes.
Q: What is the process for conducting a vacuum decay test on a packaging specimen?
A: Place the specimen on the 150 mm diameter pedestal within the chamber and secure it with the silicone O-ring seal. Select either automatic or manual mode on the digital LCD display, set the appropriate vacuum and cycle time, and start the process. The system automatically manages vacuum release and provides immediate leak alerts.
Q: How does this instrument benefit manufacturers and exporters of electronic modules?
A: By ensuring packaging is effectively sealed against moisture ingress, the device helps prevent potentially costly product failures, enhances quality assurance, and supports compliance with international standards-giving manufacturers and exporters a competitive edge in reliability and product safety.