Product Description
Product FeaturesNote1
Accurate Data
- Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
- Imported high-precision vacuum sensor can accurately test ultra-high barrier materials with 0.01i0.09cm3/ m324h0.1MPa test range.
- Imported pneumatic control system has a low failure rate and an ultra-long service life, ensuring good overall system air tightness and high test accuracy.
- Imported vacuum pump can reach 0.2Pa extreme pressure with increased vacuum rate.
- The vacuum pump is controlled automatically by the system without manual opening and closing, increases efficiency and saves labor.
- Labthinks unique high-precision automatic pressure compensation technology in the test process realizes a constant pressure difference in the high-pressure chamber, and the pressure fluctuation is less than 0.2 kPa.
- The pressure in high-pressure chamber can be set within the range of 10kPa210kPa, the pressure can be maintained accurately and stably by the system.
High Efficiency
- Six independent test cells with standard area, three times the number of test cells in traditional oxygen permeability testing instruments.
- Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
- Medium and low barrier materials, test time <4 hours (including vacuumize time).
- High barrier materials, test time <4 hours (including vacuumize time).
- Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.
Intelligent control
- 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
- Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated.
- Intelligent test chamber hood automatically opens and closes with sound and light alert
Safe and reliable
- System security -- Built-in Labthink's unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
- Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
- Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.
Space saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.
Powerful functions
- Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
- The system provides gas transmission rate curve, gas transmission coefficient curve, and temperature curve.
- Ultra-wide test temperature range to enable the barrier tests under various extreme temperature (Optional).
- Ultra-wide test range to meet the barrier test of various materials (customize).
- Tests of hazardous gases such as H2aCH4 are applicable (Customize).
Test Principle
The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by analyzing the pressure changes in the lower chamber.
Standard
ISO 15105-1aISO 2556aGB/T 1038-2000aASTM D1434aJIS K7126-1aYBB 00082003
Applications
| Applications |
- Films
Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
|
- Sheets
Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameters/Model |
C106H |
| Test range |
cm3/m224h0.1MPa |
0.01i50,000 |
| Resolution |
cm3/m224h0.1MPa |
0.001 |
| Test temperature |
|
15i50i145i60i14Optionali14 |
| Temperature resolution |
|
0.01 |
| Temperature fluctuation |
|
0.15 |
| Test humidity |
%RHi14Within standard test temperature rangei14 |
0%i145i902%i14Customizei14 |
| Vacuum Resolution |
Pa |
0.01 |
| Vacuum Accuracy |
Pa |
0.2%i141%-100% of Full Scalei14 |
| Vacuum Degree of Test Chamber |
Pa |
10 |
| Additional Functions |
DataShieldTM note3 |
Optional |
| GMP Computer System requirement |
Optional |
| CFR21Part11 |
Optional |
Table 2: Technical Specifications
| Test Cell |
6 Cells |
| Specimen Size |
4.6 x 4.6i1411.7cm11.7cmi14 |
| Specimen Thickness |
120 Mili143mmi14 |
| Standard test area |
38.48cm2 |
| Test Gas |
O2aN2aCO2 etc.i14Outside of supply scopei14 |
| Test Pressure |
10 kPa210 kPai14Can be set betweeni14 |
| Pressure Fluctuation |
0.2 kPa |
| Gas Pressure |
79.7 PSI / 550 kPa |
| Port Size |
I6 mm PU tubing |
| Instrument Dimension |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Power Supply |
120VAC10% 60Hz/220VAC10% 50Hzi14one of twoi14 |
| Net Weight |
220Lbsi14100kgi14 |
Table 3: Product Configuration
| Standard Configuration |
Instrument mainframe, tablet, vacuum pump (UK), sampler, vacuum grease, I6 mm PU tubing |
| Optional Parts |
Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3 |
| Note |
The gas compressor port of the instrument is I6 mm PU tubingi14pressure79.7 PSI/ 550kPai14, customers need to prepare gas supply. |
Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Efficient Permeability Analysis for Barrier FilmsThis instrument is engineered for the precise evaluation of barrier film permeability using a variety of test gases. Its variable test speed, adjustable test width, and capacity for three specimens ensure wide applicability in research and industrial labs. The automatic reporting and continuous data recording streamline workflow, supporting efficient record-keeping and detailed analysis.
Advanced Safety and Leak Detection FeaturesEquipped with an emergency stop and overpressure protection, along with a sensor-driven leak alarm, this instrument prioritizes operator safety during every test. The robust build, durable stainless steel 304 chamber, and microprocessor-based control provide both reliability and ease of use in laboratory settings.
User-Friendly Operation and Data ManagementThe touch-screen interface enables easy setup, monitoring, and control of tests. Auto calibration and a large memory for storing results allow for seamless operation and fast turnaround. Windows-based analysis software and USB/RS232 connectivity guarantee compatibility with modern laboratory workflows.
FAQ's of Diffusion Coefficient of Barrier Film Permeability Testing Instrument:
Q: How is calibration performed on this barrier film permeability testing instrument?
A: Calibration is managed automatically using the built-in standard reference film. The system ensures accurate results by routinely calibrating itself without manual intervention, streamlining the quality control process for laboratory staff.
Q: What gases can be used for testing with this instrument?
A: This device accommodates O2, CO2, and N2 as standard test gases, along with the option for custom gas configurations, making it adaptable to a broad range of research or industrial testing requirements.
Q: When should I use the emergency stop or overpressure protection features?
A: These features should be activated in the event of unusual operational conditions such as excessive pressure or other safety concerns, ensuring immediate shutdown to protect both the operator and the equipment.
Q: Where are the data and test results stored, and how can they be accessed?
A: The instrument's internal memory can store up to 10,000 test results. Data can be accessed directly on the LCD digital display, or exported via USB or RS232 interfaces for further analysis on the included Windows-based software.
Q: What is the process for preparing and testing film specimens?
A: Specimen preparation is facilitated by the included cutting die. Up to three samples (each up to 100 mm in diameter) can be placed into the stainless steel chambers for either simultaneous or independent permeability tests, which are managed via touch-screen controls.
Q: How does leakage detection benefit the testing process?
A: The sensor-based leak alarm system promptly identifies any leaks in real time, ensuring the integrity of test results and maintaining laboratory safety standards.
Q: What are the primary benefits of using this instrument in film permeability analysis?
A: Users benefit from automation, high accuracy (1%), multi-gas compatibility, rapid response times, large data storage capacity, comprehensive safety features, and intuitive operation-ensuring reproducible, reliable results for barrier film research and quality control.