Product Description
Product Features
- Gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient of the specimen could be obtained at one operation
- 3 distinct or equivalent specimens could be tested individually with independent test results at one operation
- Wide range and high precision temperature and humidity control to meet various test conditions
- The instrument comes with two test modes: proportional mode and standard mode
- Test range could be extended based on user requirements to test the materials with high permeability
- Test results could be easily obtained even at extreme condition by data fitting function, which could work at any temperature
- The instrument could be used to test poisonous, inflammable, and explosive gases (customization required)
- The instrument is controlled by computer and test process is automatic
- Reference film for fast calibration to ensure accurate and universal test data
- Standard RS232 port for convenient data transfer
- Supports LystemTM Lab Data Sharing System for uniform management of test results and test reports
Principle
The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between two chambers. The gas permeates through the specimen from the higher pressure side into the lower side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber
Standards
This test instrument conforms to the following standards:
ISO 15105-1, ISO 2556, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003
Applications
This test instrument is applicable to the determination of gas permeability of:
| Basic Applications |
- Films
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
|
- Sheeting
Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
|
| Extended Applications |
- Various Gases
Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
|
- Inflammable, Explosive Gases
Test the permeability of inflammable and explosive gases
|
- Biodegradable Films
Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
|
- Materials for Aerospace Usage
This instrument can test the Helium permeability of airship gas bags
|
- Paper and Paper Board
Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
|
- Paint Films
Test gas permeability of substrates coated paint films
|
- Glass Fiber Cloth and Paper
Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
|
- Soft Tube Materials for Cosmetics
Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
|
- Rubber Sheeting
Including various sorts of rubber sheeting, e.g. car tires
|
Technical Specifications
| Specifications |
Film Test |
| Test Range |
0.0550,000 cm3/m224h0.1MPa (standard volume) |
| At least 500,000 cm3/m224h0.1MPa (extended volume) |
| Number of Specimens |
3 (with independent test results) |
| Vacuum Resolution |
0.1 Pa |
| Vacuum Degree of Test Chamber |
<20 Pa |
| Temperature |
5C 95C |
| Accuracy |
0.1C (standard) |
| Humidity |
0%RH, 5%RHi95%RH (automatic humidification function under 1040 can be customized) |
| Accuracy |
1%RH |
| Specimen Size |
I97 mm |
| Test Area |
38.48 cm2 |
| Test Gas |
O2, N2 and CO2 (outside of supply scope) |
| Test Pressure |
-0.1 MPa +0.1 MPa |
| Gas Supply Pressure |
0.4 MPa 0.6 MPa |
| Port Size |
I6 mm PU Tubing |
| Instrument Dimension |
760 mm (L) x 575 mm (W) x 450 mm (H) |
| Power Supply |
220VAC 50Hz / 120VAC 60Hz |
| Net Weight |
88 kg |
Configurations
- Standard Configurations
- Instrument, Constant Temperature Control Device, Professional Software, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump(Imported)
- Optional Parts
- Blades for Sample Cutter, Vacuum Grease, Vacuum Pump Oil, Fast Quantitative Filter Paper
- Note
- 1. The gas supply port of the instrument is I6 mm PU tubing;
2. Customers will need to prepare for gas supply and distilled water.
Precision Testing for FreshnessMaintain the highest quality of fruits and vegetables with robust oxygen barrier analysis. The instrument's high sensitivity, fast response, and fully automatic operation ensure consistent and accurate results, supporting high-level preservation research and packaging development.
User-Friendly Automated OperationWith microcomputer-controlled, programmable modes and intuitive digital LCD display, users enjoy a simplified, efficient workflow. The instrument manages calibration and gas flow automatically, reducing manual intervention and providing accurate, repeatable data every time.
Comprehensive Data ManagementEffortlessly store and manage over 1000 test results. Included PC software offers advanced analysis capabilities, making it easy to evaluate trends and improvements in packaging performance, which is crucial for exporters, manufacturers, and suppliers focusing on food freshness.
FAQ's of Oxygen Barrier Performance Test Instrument for Optimizing Fruit and Vegetable Preservation:
Q: How does the instrument help optimize fruit and vegetable preservation?
A: By precisely measuring the oxygen barrier performance of packaging materials, the instrument identifies optimal packaging solutions that limit oxygen exposure, thereby extending the shelf life and freshness of fruits and vegetables.
Q: What calibration process does the instrument utilize?
A: The instrument features a built-in, automatic NIST traceable calibration system, ensuring accurate and reliable measurements without the need for manual calibration routines.
Q: When should I use the leak detection feature?
A: Leak detection is an integrated auto-alarm system that continuously monitors performance. It should be utilized during every test cycle to ensure the integrity of results and safety of operations.
Q: Where can this instrument be installed and used?
A: This benchtop device is best suited for laboratory or quality control environments in facilities focused on packaging research, food export, manufacturing, or preservation.
Q: What is the testing process for barrier performance?
A: Operators place up to three specimens in the instrument, select automatic or batch operation, set relevant test parameters, and initiate the test via the digital interface. The instrument regulates gas flow using PID, monitors oxygen with an electrochemical sensor, and stores complete results for further analysis.
Q: How can users analyze and manage the collected test data?
A: All test data is digitally stored and can be transferred to a PC using USB or RS232 interface. The included analysis software allows for detailed review, comparison, and reporting of test outcomes.
Q: What are the main benefits of using this fully automatic instrument?
A: The device offers high accuracy, reliability, ease of operation, and extensive data management, making it ideal for optimizing barrier properties in food packaging, ultimately enhancing product shelf life and reducing waste.