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Future-Proofing Permeation Testing Technologies and Tailored Instruments

Future-Proofing Permeation Testing Technologies and Tailored Instruments

50000 USD ($)/Set

Product Details:

  • Accuracy 0.5% of reading
  • Operating Voltage 220V AC
  • Power Supply AC 220V 50/60Hz
  • Temperature 10C70C (controlled)
  • Application Barrier material and film permeation testing
  • Features Future-proof modular design, real-time data logging, programmable protocols
  • Max Height 450 mm
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Future-Proofing Permeation Testing Technologies and Tailored Instruments Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Future-Proofing Permeation Testing Technologies and Tailored Instruments Product Specifications

  • Touchscreen LCD
  • 60 kg
  • 6 mm (standard)
  • USB, RS232
  • 300 mm
  • Diameter 110 mm (standard)
  • 0.0011,000 barrer
  • 0.10.6 MPa
  • Permeation Tester
  • AC 220V 50/60Hz
  • 220V AC
  • 0.5% of reading
  • 450 mm
  • Future-proof modular design, real-time data logging, programmable protocols
  • Microprocessor auto-control
  • 1 s
  • 10C70C (controlled)
  • Barrier material and film permeation testing
  • 0250 mm
  • Multiple sample cells
  • Laboratory testing of permeation properties
  • 10%90% RH (programmable)
  • Fully Automated
  • Tabletop
  • 0.001 barrer
  • 0.0011,000 barrer
  • Up to 5 (independent)
  • 0.1500 mm/min (adjustable)
  • 50/60 Hz

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Unmatched Precision and Versatility

With a wide testing range (0.001-1,000 barrer), this permeation tester delivers accuracy (0.5% of reading) and rapid response (1 s). Adjustable speed and programmable humidity (10%-90% RH) and temperature (10C-70C) ensure compatibility with diverse samples, making it an exceptional tool for comprehensive laboratory research.


Seamless Software and Data Integration

The unit comes ready for integration with Windows-based platforms and LabView, offering intuitive touchscreen operation, internal data storage of up to 8 GB, and real-time data logging. USB and RS232 interfaces support easy data export, optimizing laboratory workflows and enabling advanced automated protocols.


Convenient Operation and Maintenance

The ergonomic quick-change fixture and up to 5 independent sample capabilities streamline test cycles. Automatic calibration with reference gases, auto-shutoff alarm system, and tool-free maintenance guarantee minimal downtime and reliable results for labs demanding efficiency and safety.

FAQ's of Future-Proofing Permeation Testing Technologies and Tailored Instruments:


Q: How does the permeation tester ensure accurate results across varying conditions?

A: The permeation tester features built-in compensation for ambient variations in temperature and humidity, helping to maintain precise control during tests. It also uses automatic calibration with reference gases, ensuring high repeatability and compliance with ASTM D1434 and ISO 15105 standards.

Q: What types of samples and materials is this instrument suitable for?

A: Designed primarily for laboratory testing of barrier materials and films, the instrument accommodates up to five independent specimens, each with a standard diameter of 110 mm. Its wide test range, programmable environmental controls, and multiple sample cells make it ideal for research, quality assurance, and development applications.

Q: When should firmware or hardware be upgraded on the permeation tester?

A: Upgrading firmware or hardware is recommended when new features, standards, or enhanced performance requirements emerge. The instrument supports straightforward, field-level upgrades to firmware and key components, keeping your device aligned with future advancements without major downtime.

Q: Where is the best environment to operate this equipment?

A: This tabletop instrument is intended for laboratory use, requiring access to a standard AC 220V 50/60Hz power supply and stable conditions. Its thermostatic chamber and corrosion-resistant design allow reliable operation in a broad range of laboratory settings, regardless of external fluctuations in humidity or temperature.

Q: What is the process for loading and testing specimens?

A: Specimens can be quickly loaded using the easy-to-use, quick-change fixture system. The microprocessor-controlled system guides users through test protocol setup, automatic calibration, real-time monitoring, and data recording, ensuring thorough and reproducible testing with minimal manual intervention.

Q: How does the auto shut-off and diagnostic alarm system benefit users?

A: The integrated auto shut-off and diagnostic alarm functions provide enhanced safety and reliability, alerting users to any system faults or anomalies. This proactive approach helps prevent equipment damage, ensures user safety, and maintains the integrity of testing results.

Q: What are the main benefits of using a future-proof, modular permeation tester?

A: A modular, future-proof design allows laboratories to adapt to evolving research needs and standards. Easy upgrades, tool-free maintenance, and automated calibration reduce operational costs while ensuring long-term reliability and optimized performance of the instrument.

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