Product Description
Product FeaturesNote1
Coulometric Sensor
- Equipped with Labthink latest technology ppb-level coulometric sensor features a wider test range.
- Designed conforming to ASTM D3985, intrinsic standard and no calibration is required.
- Ultra-long service life which three times that of traditional oxygen coulometric sensor.
- Embedded with over-range warning and automatic protection function.
Accurate data
- Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
- The test chamber is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.
- The control of air flow, temperature and relative humidity is automated to realize higher accuracy.
High Efficiency
- Six independent test cells with a standard area of 50cm2, three times the number of test cells in traditional oxygen permeability testing instruments.
- Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
- Within the same time duration, the number of tested specimens is increased from 2 to 6.
- Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.
Intelligent control
- 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
- Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated
- Intelligent test chamber hood automatically opens and closes with sound and light alert.
Safe and reliable
- System security -- Built-in Labthink's unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
- Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
- Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.
Space saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.
Powerful functions
- Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
- The system provides oxygen transmission rate curve, oxygen transmission coefficient curve, temperature curve, and humidity curve.
- Ultra-wide test range to meet the barrier test of various materials (customize).
- Ultra-wide temperature range to meet the barrier test under different extreme temperatures (optional).
- The gas purifier independently developed by Labthink can remove trace oxygen in nitrogen and provide oxygen-free carrier gas (optional).
Test Principle
The pre-conditioned specimen is clamped in the test cell, oxygen or air flows on one side of the specimen while a stream of high purity nitrogen flows on the other side. Oxygen molecules permeate through the specimen into the nitrogen side and are carried to the coulometric sensor. The sensor analyzes the oxygen concentration and calculates the oxygen transmission rate and other factors.
Standard
ASTM D3985aASTM F1307aGB/T 19789aGB/T 31354aDIN 53380-3aJIS K7126-2-BaYBB 00082003-2015
Applications
| Applications |
- Films
Oxygen transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
|
- Sheets
Oxygen transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameters/Model |
C206H |
| Test range |
cc/(m2day) (Standard area 50cm2) |
0.02i200 |
| cc/(m2day) (Standard area 50cm2) |
0.02i400000i14Customizei14 |
| cc/(m2day) (MASK area 5cm2) |
0.2i2000i14Optionali14 |
| cc/(m2day) (MASK area 1cm2) |
1i10000i14Optionali14 |
| Resolution |
cc/(m2day) |
0.0001 |
| Repeatability |
cc/(m2day) |
0.02 or 1%i14take the greater |
| Test Temperature |
|
15i50i145i60i14Optionali14 |
| Temperature fluctuation |
|
0.15 |
| Test Humidity |
%RHi14Within standard test temperature rangei14 |
0%i145i902% |
| Additional Functions |
GP-01 Gas Purifier |
Optional |
| DataShieldTM note3 |
Optional |
| GMP Computer System requirement |
Optional |
| CFR21Part11 |
Optional |
Table 2: Technical Specifications
| Test Cell |
6 Cells |
| Specimen Size |
4.4 x 4.4i1411.2cm11.2cmi14 |
| Specimen Thickness |
120 Mili143mmi14 |
| Standard test area |
50cm2 |
| Gas supply |
99.999% Nitrogena99.5% Oxygeni14 Outside of supply scopei14 |
| Gas Pressure |
40.6 PSI / 280 kPa |
| Port Size |
1/8 Metal tube |
| Instrument Dimension |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Power Supply |
120VAC10% 60Hz / 220VAC10% 50Hzi14one of twoi14 |
| Net Weight |
220Lbsi14100kgi14 |
Table 3: Product Configuration
| Standard Configuration |
Instrument mainframe, tablet, sampler, vacuum grease, I6 mm PU tubing |
| Optional Parts |
GP-01 Gas Purifier, Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3 |
| Note |
The gas supply port of the instrument is I6 mm PU tubingi14pressure79.7 PSI/ 550kPai14, customers need to prepare gas supply. |
Note 1: The described product functions are subject to the specification in "Technical Parameters"
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Accurate Oxygen Barrier AnalysisThis OTR Testing Equipment leverages coulometric detection for precise measurement of oxygen permeability in packaging materials. Its compliance with ASTM D3985 and ISO 15105-2 ensures reliable, standardized results, vital for quality control in food shelf life optimization.
User-Friendly Automation & ReportingEquipped with a digital touchscreen interface, automatic calibration, internal memory for up to 1000 results, and a built-in printer, the system streamlines operations while offering reliable data capture and analysis. Both digital and printed reports are easily accessible for audit and review.
Robust Design & Safe OperationWith a stainless steel chamber, integrated overpressure and leak alarms, as well as precise environmental control, this tabletop machine ensures testing accuracy and operator safety. Suitable for dust-free and vibration-free laboratory environments, it operates on standard 230V AC power.
FAQ's of Packaging OTR Testing with coulometric method for Optimal Food Shelf Life:
Q: How does the OTR Testing Equipment determine the oxygen barrier property of packaging materials?
A: The equipment uses a coulometric sensor in compliance with ASTM D3985 and ISO 15105-2 standards to accurately measure the rate at which oxygen passes through packaging films, foils, laminates, or food packages. Pure oxygen is applied on one side of the specimen, and any transmitted oxygen is precisely detected and quantified, indicating the material's barrier effectiveness.
Q: What is the typical process for performing an OTR test using this device?
A: To perform a test, place the prepared specimen (around 50 mm in diameter) into the stainless steel chamber. Following automatic calibration, the system controls testing conditions such as temperature, humidity, and gas flow. The test begins with oxygen and nitrogen as required; results are digitally displayed and can be printed immediately after completion.
Q: When should the calibration be executed and how is it accomplished?
A: Calibration is vital before initial use and periodically thereafter, depending on frequency of testing and quality protocols. The system supports both one-point and multi-point automatic calibration methods accessible through the touchscreen interface, ensuring consistent measurement accuracy.
Q: Where should the equipment be installed for optimal operation and accuracy?
A: Optimal performance is achieved when the equipment is placed on a stable tabletop in a clean, dust-free, and vibration-free laboratory environment. The ambient temperature should range between 15C and 40C, with humidity controlled between 0% and 90% RH to conform with device specifications.
Q: What are the primary benefits of using this OTR Testing Equipment for food packaging applications?
A: Using this equipment ensures the packaging materials meet required oxygen barrier standards, directly impacting and extending food shelf life. The automated features, fast response time (less than 15 seconds), and user-friendly interface make quality assurance more efficient and reliable, helping manufacturers maintain compliance and product integrity.
Q: How is data stored and retrieved, and what report formats are available?
A: The equipment stores up to 1000 test results in its internal memory. Users can retrieve results via the digital touchscreen interface and print reports instantly with the built-in printer. Additionally, USB and Ethernet interfaces facilitate easy data transfer for archiving or further analysis.
Q: What safety features are in place during OTR testing operations?
A: An integrated alarm system constantly monitors for overpressure and leaks during testing, enhancing operator safety and protecting sample integrity. Proper setup and adherence to operational guidelines ensure the safest possible use of the equipment.