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Packaging Film Oxygen and Water Vapor Barrier Testing Enhance Product Shelf Life

Packaging Film Oxygen and Water Vapor Barrier Testing Enhance Product Shelf Life

50000 USD ($)/Set

Product Details:

  • Resolution 0.001 cc/m2.24h
  • Gas Pressure 0.6 MPa
  • Specimen Size 108 mm x 108 mm
  • Humidity 40-90% RH
  • Application Flexible Packaging Films, Foils, Laminates
  • Port Size 6 mm
  • Features Automatic Data Logging, Real-time Monitoring
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Packaging Film Oxygen and Water Vapor Barrier Testing Enhance Product Shelf Life Price And Quantity

  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set
  • 50000 USD ($)/Set

Packaging Film Oxygen and Water Vapor Barrier Testing Enhance Product Shelf Life Product Specifications

  • Benchtop
  • Barrier Testing for Packaging Films
  • 420 mm
  • Digital LCD Display
  • Microcomputer Controlled
  • Flexible Packaging Films, Foils, Laminates
  • 40-90% RH
  • 500 mm
  • 0.01-1000 cc/m2.24h
  • Automatic Data Logging, Real-time Monitoring
  • 0.01 cc/m2.24h
  • 6 mm
  • 30 mm
  • High Capacity for Repetitive Testing
  • 108 mm x 108 mm
  • 0.6 MPa
  • 0.001 cc/m2.24h
  • Automatic
  • Digital Barrier Tester
  • 15-40C
  • USB/RS232
  • 50 Hz
  • AC 220V 50Hz
  • 10-200 mm/min
  • 72 kg
  • AC 220V, 50Hz
  • 3 sec
  • 0.01-1000 cc/m2.24h
  • 1-3

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Using 360 air circulation constant temperature technology, the temperature stability is better.
  • Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • Higher test repeatability of 0.01 cc / (m2day) can be achieved.

High Efficiency Three-cell

  • Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
  • Three samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 3.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • New drawer type test cell, one key automatic in-and-out with sound and light reminder.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C403H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.01 200
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.01 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.005 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.005 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.05
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 3 test chambers
Specimen Size 4.4 x 4.4i1411.2cm11.2cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Advanced Barrier Testing Technology

Utilizing sophisticated coulometric and infrared sensors, this automatic benchtop device accurately measures oxygen and water vapor permeability. Its digital LCD display, rapid response time, and a broad measuring range make it ideal for quality control in the flexible packaging industry, protecting food and pharmaceutical products against spoilage caused by gas and moisture.


User-Friendly Data Management and Monitoring

With microcomputer control and Windows-compatible software, data output is available in XML and CSV formats for easy analysis. The system features real-time monitoring, automatic data logging, and over-limit alarms, providing operators with robust support for both onsite and remote service management.


Built for Reliability and High Throughput

Housed in a premium stainless steel chamber, the device accommodates repetitive testing with minimal maintenance. Automatic calibration, high accuracy, and a versatile test range facilitate frequent assessments of multiple specimens, ensuring compliance with global standards for barrier properties in packaging materials.

FAQ's of Packaging Film Oxygen and Water Vapor Barrier Testing Enhance Product Shelf Life:


Q: How does the Digital Barrier Tester enhance the shelf life of packaged products?

A: By accurately measuring the permeability of packaging films to oxygen and water vapor, the tester identifies suitable barrier materials, helping prevent spoilage and degradation. This facilitates extending the shelf life of packaged goods by ensuring optimal protection against gas and moisture ingress.

Q: What testing standards does this equipment comply with?

A: The tester adheres to ASTM D3985 for Oxygen Transmission Rate (OTR) and ASTM F1249 for Water Vapor Transmission Rate (WVTR), as well as general ASTM and ISO quality standards, ensuring internationally recognized results.

Q: When should packaging films undergo barrier testing?

A: Barrier testing is recommended during material selection, product development, and quality control stages, or whenever packaging specifications are updated, to ensure materials provide adequate protection throughout their lifecycle.

Q: Where can the Digital Barrier Tester be used?

A: This equipment is suitable for laboratory and production settings, ideal for exporters, manufacturers, and suppliers in industries requiring flexible packaging films, foils, or laminates, such as food, pharmaceuticals, and electronics.

Q: What is the process for accurate OTR and WVTR measurement?

A: Specimens, sized 108 mm x 108 mm, are placed in the stainless steel test chamber. The microcomputer-controlled system measures gas transmission using automated sensors and records results digitally, with calibration and alarm features ensuring accuracy and compliance.

Q: How user-friendly is the device in terms of data management?

A: The user interface supports real-time digital display, automatic data logging, and compatibility with Windows (7/8/10). Data can be easily exported in XML or CSV formats via USB/RS232 for further analysis.

Q: What benefits does repeating barrier testing offer manufacturers?

A: Routine barrier testing enables manufacturers to maintain consistent product quality, meet specifications required by clients and regulatory bodies, and quickly identify material deviations, thus reducing costs associated with spoilage and returns.

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