Product Description
Product Features
- Gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient of the specimen could be obtained at one operation
- 3 distinct or equivalent specimens could be tested individually with independent test results at one operation
- Wide range and high precision temperature and humidity control to meet various test conditions
- The instrument comes with two test modes: proportional mode and standard mode
- Test range could be extended based on user requirements to test the materials with high permeability
- Test results could be easily obtained even at extreme condition by data fitting function, which could work at any temperature
- The instrument could be used to test poisonous, inflammable, and explosive gases (customization required)
- The instrument is controlled by computer and test process is automatic
- Reference film for fast calibration to ensure accurate and universal test data
- Standard RS232 port for convenient data transfer
- Supports LystemTM Lab Data Sharing System for uniform management of test results and test reports
Principle
The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between two chambers. The gas permeates through the specimen from the higher pressure side into the lower side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber
Standards
This test instrument conforms to the following standards:
ISO 15105-1, ISO 2556, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003
Applications
This test instrument is applicable to the determination of gas permeability of:
| Basic Applications |
- Films
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
|
- Sheeting
Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
|
| Extended Applications |
- Various Gases
Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
|
- Inflammable, Explosive Gases
Test the permeability of inflammable and explosive gases
|
- Biodegradable Films
Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
|
- Materials for Aerospace Usage
This instrument can test the Helium permeability of airship gas bags
|
- Paper and Paper Board
Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
|
- Paint Films
Test gas permeability of substrates coated paint films
|
- Glass Fiber Cloth and Paper
Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
|
- Soft Tube Materials for Cosmetics
Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
|
- Rubber Sheeting
Including various sorts of rubber sheeting, e.g. car tires
|
Technical Specifications
| Specifications |
Film Test |
| Test Range |
0.0550,000 cm3/m224h0.1MPa (standard volume) |
| At least 500,000 cm3/m224h0.1MPa (extended volume) |
| Number of Specimens |
3 (with independent test results) |
| Vacuum Resolution |
0.1 Pa |
| Vacuum Degree of Test Chamber |
<20 Pa |
| Temperature |
5C 95C |
| Accuracy |
0.1C (standard) |
| Humidity |
0%RH, 5%RHi95%RH (automatic humidification function under 1040 can be customized) |
| Accuracy |
1%RH |
| Specimen Size |
I97 mm |
| Test Area |
38.48 cm2 |
| Test Gas |
O2, N2 and CO2 (outside of supply scope) |
| Test Pressure |
10kpa200kpa |
| Gas Supply Pressure |
0.4 MPa 0.6 MPa |
| Port Size |
I6 mm PU Tubing |
| Instrument Dimension |
760 mm (L) x 575 mm (W) x 450 mm (H) |
| Power Supply |
220VAC 50Hz / 120VAC 60Hz |
| Net Weight |
88 kg |
Configurations
- Standard Configurations
- Instrument, Constant Temperature Control Device, Professional Software, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump(Imported)
- Optional Parts
- Blades for Sample Cutter, Vacuum Grease, Vacuum Pump Oil, Fast Quantitative Filter Paper
- Note
- 1. The gas supply port of the instrument is I6 mm PU tubing;
2. Customers will need to prepare for gas supply and distilled water.
Highly Accurate Helium Permeation MeasurementThis permeation tester employs the pressure difference method and ensures precise detection of ultra-low helium transport rates through graphene films. Users benefit from automated leak calibration, microprocessor-based automatic control, and an advanced PC-based analysis suite, resulting in repeatable and trustworthy results. With a measuring range from 109 to 103 cccm2s1Pa1 and resolution as fine as 0.001 cccm2s1Pa1, it meets rigorous research and industry standards.
Intuitive Operation and Broad Data ManagementThe tester features a digital LCD display for real-time test monitoring, integrated data logging, and storage capacity for up to 10,000 tests. Operation is streamlined by the quick-clamp sample holder and user-friendly software, enabling efficient test setup and comprehensive data analysis directly on your PC. Interface options include USB and RS232 for versatile connectivity.
Rugged Design with Advanced Safety FeaturesConstructed from corrosion-resistant stainless steel (SS 316L) and utilizing Viton O-ring seals, this bench-top device is engineered for durability. Safety is prioritized through overpressure relief and emergency stop features, while the quiet operation (<40 dB ambient noise) supports a comfortable laboratory environment. Compliance with ISO 15105-1 ensures suitability for regulated testing scenarios.
FAQ's of Pressure Difference Method for Helium Permeation Testing in Graphene Films:
Q: How does the pressure difference method test helium permeation in graphene films?
A: The instrument subjects a single specimen, mounted in a stainless steel chamber with Viton O-ring seals, to a controlled pressure differential using helium or other applicable gases. By measuring the pressure decay and flow rate across the graphene film, the device accurately calculates the permeability according to ISO 15105-1 standards.
Q: What types of materials and gases can be tested with this equipment?
A: This tester is designed primarily for helium permeability in graphene and ultra-thin films, but it is also compatible with hydrogen and argon gases. The device accommodates specimens ranging from 10 to 50 mm in diameter and supports thin film analysis for research, development, and quality control.
Q: When should I use automated leak calibration?
A: Automated leak calibration should be performed before each testing sequence or whenever new specimens are introduced, to ensure measurements remain accurate and consistent. This feature streamlines the setup process and minimizes manual intervention, maintaining high reliability across test cycles.
Q: Where can the test data be stored, and how much data can the device hold?
A: Test data is logged and stored within the machine's integrated memory, supporting up to 10,000 individual tests. Data can be exported or further analyzed via the included PC-based software, using USB or RS232 interfaces for convenient connectivity with laboratory computers.
Q: What is the typical process for conducting a permeation test with this system?
A: To perform a test, mount your sample in the quick-clamp holder, run automated leak calibration, select your desired test duration and speed, and initiate the measurement using the LCD interface or software. Results are displayed in real time and logged for future analysis. The system's automation aids in consistent test execution while advanced controls handle safety and performance parameters.
Q: How does this helium permeation tester benefit research or industrial labs?
A: This tester provides accurate, reliable, and quick helium permeability measurements with streamlined data management and automation. Its compliance with ISO standards and robust safety features enhances confidence in results, while broad data storage and intuitive interfaces improve workflow efficiency in quality assurance and R&D applications.