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Advanced Packaging Gas Barrier Performance Testing for Food Industry

Advanced Packaging Gas Barrier Performance Testing for Food Industry

50000 USD ($)/Set

Product Details:

  • Frequency 50 Hz
  • Automation Grade Automatic
  • Accuracy 2% of reading
  • Port Size 1/4 inch
  • Gas Pressure 0.1~0.5 MPa
  • Test Range 0.1~1000 cc/mday
  • Specimen Size 100 mm x 100 mm
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Advanced Packaging Gas Barrier Performance Testing for Food Industry Price And Quantity

  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set

Advanced Packaging Gas Barrier Performance Testing for Food Industry Product Specifications

  • 0.001 cc/mday
  • Automatic & Manual
  • 10~90% RH
  • 220V
  • High-throughput
  • 0.01~10 cc/mday
  • RS232/USB
  • Barrier testing for food packaging films
  • AC 220V 10%, 50 Hz
  • Bench-top
  • Food packaging barrier performance detection
  • Digital Touch Screen
  • <1 s
  • 500 mm
  • Automatic
  • 200 mm
  • 50 Hz
  • 2% of reading
  • 1/4 inch
  • Multi gas detection, programmable test parameters
  • 3
  • 100 mm x 100 mm
  • 0.01~100 mm/min adjustable
  • 0.1~1000 cc/mday
  • 0.1~0.5 MPa
  • 1550 mm
  • 15~50 C
  • 70 kg

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Using 360 air circulation constant temperature technology, the temperature stability is better.
  • Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • Higher test repeatability of 0.01 cc / (m2day) can be achieved.

High Efficiency Three-cell

  • Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
  • Three samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 3.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • New drawer type test cell, one key automatic in-and-out with sound and light reminder.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C403H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.01 200
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.01 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.005 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.005 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.05
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 3 test chambers
Specimen Size 4.4 x 4.4i1411.2cm11.2cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



High-Precision Barrier Testing for Food Packaging

Engineered for reliability, this Gas Barrier Tester ensures accurate measurement of gas permeability in diverse food packaging films, accommodating up to three specimens simultaneously. Its advanced automation and digital controls streamline operations, providing rapid test results with high resolution. With capabilities for multi-gas analysis and programmable test profiles, it supports quality control and product development within dynamic production environments.


Optimized Usability with Smart Features

With a large digital touchscreen, intuitive user interface, and comprehensive data storage, operation is both efficient and user-friendly. Automated calibration and safety mechanisms, such as overpressure and leak detection, reduce the risk of error, ensuring consistency in results. The device is suitable for laboratory and industrial settings, offering Ethernet and multiple interface options for seamless data management.

FAQ's of Advanced Packaging Gas Barrier Performance Testing for Food Industry:


Q: How does the tester ensure accurate gas barrier measurements for different packaging materials?

A: The tester utilizes both automatic and manual control modes with programmable testing parameters to adapt to various materials, including PET, PE, aluminum foil, and laminates. Its precision sensors and automatic calibration using certified gas guarantee measurement accuracy within 2% of reading.

Q: What is the process for preparing samples and setting up a test?

A: Standardized cutting tools provided with the tester allow easy preparation of specimens measuring 100 mm x 100 mm. Up to three samples can be placed in the testing chamber, and test settings are configured via the touchscreen. The system supports fully automated test cycles tailored to your requirements.

Q: When should the machine be maintained and recalibrated?

A: It is recommended to perform maintenance on a monthly basis for optimal performance, and automatic calibration is conducted using certified gas as needed. This ensures sustained accuracy and extends service life beyond five years under normal operation.

Q: Where can the tester be used and how is data accessed?

A: Designed for bench-top mounting, the tester is ideal for food packaging laboratories and industrial quality control departments. Test results and data logs are accessible via the digital touchscreen and can be remotely monitored or exported through Ethernet, RS232, or USB interfaces.

Q: What safety features are integrated into the system?

A: The tester includes advanced safety mechanisms such as overpressure and leak detection, along with user-settable threshold alarms, to protect both the operator and equipment during operation.

Q: How does the machine benefit food packaging manufacturers?

A: Manufacturers gain fast, reliable insights into the barrier properties of varying materials, aiding compliance with food safety standards and facilitating innovation. High repeatability, extensive data logging, and customizable test cycles enhance research and efficient production.

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