Product Description
Product FeaturesNote1
Innovative structure design & upgraded automatic operation
- Test cells with brand new pop-up drawer type design
- Automatic specimen clamping with uniform force
- Components are supplied by global well-known manufacturers, which are reliable and stable in performance
- Intelligent test mode, one-button test operation (test temperature should be set in advance) and automatic stop
- Scientific research mode provides more flexible parameter and function settings for analysis of gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient
Upgraded testing accuracy and efficiency
- Imported high precision vacuum sensor for tests of ultra-high barrier property (0.01 0.09 cm3/ m224h0.1MPa) materials with high accuracy and repeatability
- Imported pneumatic control system with ultra-low failure rate and extremely long service life, which guarantees the seal performance of the whole system
- Imported high precision vacuum pump improves the evacuation efficiency and generates vacuum up to 0.2Pa
- The vacuum pump is turned on/off automatically
- For low and medium barrier property materials, test time is less than 4 hours (including evacuation time)
- For high barrier property materials, test time is less than 8 hours (including evacuation time)
- Three independent test cells provide individual test results, specimens can be replaced as desired
Excellent temperature and pressure control technique
- 360circulation constant temperature technology is applied in the instrument to remain the test temperature fluctuation below 0.05C
- Labthinks unique pressure compensation technique is used to maintain the stable differential pressure (pressure change is less than 0.2KPa)
- The pressure of high pressure chamber can be adjusted from 10KPa to 210KPa and maintained precisely
Versatile functions based on standards, customization available
- Various types of gases are testable: sole gas, mixed gases, poisonous gases, explosive gases and other dangerous gases (customization is required)
- The humidity of test gas can be adjusted and controlled automatically by the system, without requiring human intervention (customization is required for humidifying device)
- Labthinks unique data fitting function can provide the test results of gas transmission rate, permeability coefficient, solubility coefficient and diffusion coefficient at extreme temperatures
- Reference film for fast calibration ensures accurate and universal test data
- Calibration port for verifying test temperature and pressure
- Conform to the test standards of differential pressure method
High end, secure and easy-to-use embedded computer controlled system
- Integrated design of instrument and software minimizes the malfunctions caused by computer virus or faulty operations and ensures the performance of the instrument and data security
- The instrument can be easily operated with a mouse, a keyboard and a monitor. Windows operation interface for testing operations and displaying data
- The system is equipped with four USB ports and dual Internet ports for convenient data transmission
- The instrument meets the requirements of China GMP of pharmaceutical industry (optional)
- Labthinks unique DataShieldTM system for data management and connecting information management system (optional)
Test Principle
C130H is designed in accordance with differential pressure method. The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber.
Test StandardNote1
ISO 2556, ISO 15105-1, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003
ApplicationsNote1
This instrument is applicable to the determination of gas permeability of:
| Basic Applications |
- Films
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
|
- Sheeting
Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
|
| Extended Applications |
- Various Gases
Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
|
- Inflammable, Explosive and Poisonous Gases
Test the permeability of inflammable, explosive and poisonous gases
|
- Biodegradable Films
Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
|
- Materials for Aerospace Usage
This instrument can test the Helium permeability of airship gas bags
|
- Paper and Paper Board
Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
|
- Paint Films
Test gas permeability of substrates coated paint films
|
- Glass Fiber Cloth and Paper
Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
|
- Soft Tube Materials for Cosmetics
Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
|
- Rubber Sheeting
Including various sorts of rubber sheeting, e.g. car tires
|
Technical SpecificationsNote2
| Specifications |
Film Test |
| Test Range |
0.01 50,000 cm3/m224h0.1MPa |
| Resolution |
0.001 cm3/ m224h0.1MPa |
| Temperature Range |
10C 50C (room temperature 23C) |
| Resolution |
0.01C |
| Temperature Fluctuation |
0.05C |
| Temperature Accuracy |
0.3C (calibration port) |
| Vacuum Resolution |
0.01Pa |
| Vacuum Accuracy |
Displayed Value 0.2% (1%100% of sensor range) |
| Vacuum Degree of Test Chamber |
< 10 Pa |
| Number of Specimens |
3 with independent test results Customization available for other number of specimens |
| Specimen Size |
I97 mm |
| Test Area |
38.48 cm2 |
| Test Gas |
O2, N2, and CO2 (outside of supply scope) Humidifying of Test Gas (customization available) |
| Test Pressure |
10KPa 210KPa |
| Gas Supply Pressure |
0.5 Mpa 0.6 Mpa (73psi 87psi ) |
| Port Size |
I6 mm PU Tubing |
| Instrument Dimension |
710 mm (L) 350 mm (W) 630 mm (H) |
| Power Supply |
220VAC10% 50Hz / 120VAC10% 60Hz |
| Net Weight |
100 kg |
Configurations
- Standard Configurations
- Instrument, Monitor, Keyboard, Mouse, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump, I6 mm PU tubing (3m)
- Optional Parts
- GMP Computer System, DataShieldTM Note3, Air Compressor
- Note
- 1. The gas supply port of the instrument is I6 mm PU tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Advanced Dual-Chamber TestingWith dual stainless steel chambers and the ability to test two specimens simultaneously, this diffusion coefficient tester maximizes laboratory efficiency and ensures precise, parallel analysis. Microcomputer control and adjustable test parameters create a reliable environment for replicable results.
Compliant and Customizable OperationThe equipment meets international standards (ASTM D3985, ISO 15105-2) for diffusion testing in packaging materials. Its compatibility with various gases-including O2, CO2, N2, and custom gases-makes it versatile for both R&D and production environments. Programmable temperature and humidity broaden its testing capabilities.
User-Friendly Data ManagementA touch screen LCD interface allows intuitive operation, while auto data logging and memory storage of up to 500 results facilitate thorough record-keeping. Data can be exported conveniently in CSV or PDF formats via USB or RS232, supporting traceability and efficient analysis.
FAQ's of Packaging Diffusion Coefficient Tester to Ensure Product Shelf Life:
Q: How does the Packaging Diffusion Coefficient Tester help ensure product shelf life?
A: By accurately measuring the gas and water vapor diffusion rates in packaging materials, this tester helps manufacturers evaluate and optimize packaging performance, ensuring contents remain fresh and protected for the intended shelf life.
Q: What is the process for testing packaging materials using this equipment?
A: Simply prepare the specimen (100 mm 100 mm), place it in the dual stainless steel chambers, select your desired parameters (gas type, temperature, humidity), and start the automated test via the touch screen. The instrument independently manages measurement, data logging, and result export.
Q: When should I calibrate the tester, and is calibration complicated?
A: Calibration should be performed according to your company's quality protocols or whenever accuracy checks are needed. The tester supports auto calibration, making the process simple and ensuring measurements remain within 1% accuracy.
Q: Where is this tester best utilized?
A: This diffusion coefficient tester is ideal for use in laboratory environments within food, pharmaceutical, and industrial packaging sectors, where verification and development of packaging materials are critical to guaranteeing shelf life and product quality.
Q: What types of gases can be measured with this instrument?
A: The system is compatible with oxygen (O2), carbon dioxide (CO2), nitrogen (N2), as well as custom gases, allowing broad application in different industries and studies.
Q: How is data managed and what formats are supported for export?
A: Test results and parameters are automatically logged and stored (up to 500 results). Data exports are available in CSV or PDF formats via USB or RS232 interfaces, streamlining digital record-keeping and analysis.
Q: What are the key benefits of using a fully automatic, microcomputer-controlled diffusion tester?
A: The fully automatic design minimizes operator error, saves time, and guarantees consistent, high-precision results. Adjustable test speed and programmable environmental settings enable flexible and reproducible testing for diverse packaging materials.