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Tailored Permeation Testing Instruments for Packaging Industry

Tailored Permeation Testing Instruments for Packaging Industry

50000 USD ($)/Set

Product Details:

  • Resolution 0.001 g/m24h
  • Test Range 0.01 to 10,000 g/m24h
  • Features Auto-calibration, Real-time Data Logging
  • Mounting Type Tabletop
  • Interface Type USB, RS232
  • Temperature 5C to 80C
  • Operating Voltage 220V AC
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Tailored Permeation Testing Instruments for Packaging Industry Price And Quantity

  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set

Tailored Permeation Testing Instruments for Packaging Industry Product Specifications

  • 45 kg
  • 220 V / 50 Hz AC
  • 150 mm 150 mm
  • Industrial Grade
  • 10% to 90% RH
  • Packaging Industry Material Testing
  • <5 seconds
  • 0-80 mm
  • 150 mm
  • Selectable 20-300 mm/min
  • 0.001 to 10,000 g/m24h
  • Up to 4
  • 650 mm
  • 0.1 to 1 MPa
  • Touchscreen Digital Display
  • Tailored Permeation Testing Instrument
  • 50/60 Hz
  • Microprocessor Based
  • 0.01 g/m24h
  • Permeation Rate Measurement
  • USB, RS232
  • 5C to 80C
  • Auto-calibration, Real-time Data Logging
  • 0.01 to 10,000 g/m24h
  • Tabletop
  • 0.001 g/m24h
  • 1/8 inch
  • 220V AC
  • Fully Automatic
  • Multiple samples per cycle

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.

High Efficiency 6 Test Cells

  • Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
  • Six samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 6.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • Intelligent test cell hood which opens and closes automatically with sound and light alert.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Space Saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C406H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.02 200
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.02 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.02 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.02 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.15
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%, 100%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 6 test chambers
Specimen Size 4.6 x 4.6i1411.7cm11.7cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Comprehensive Environmental Control

Achieve precise testing conditions with a built-in humidity and temperature chamber capable of maintaining 10% to 90% RH and temperatures from 5C to 80C. This ensures that permeation measurements accurately reflect real-world storage and transportation scenarios, providing data that's highly relevant to packaging performance and product preservation.


Exceptional Accuracy and Speed

Measure both gas and vapor transmission rates with unmatched accuracy (0.01 g/m224h) and resolution (0.001 g/m224h). With selectable test speeds from 20 to 300 mm/min and rapid <5 second sensor response, users can efficiently test up to four specimens per cycle, enhancing laboratory throughput for busy production environments.


Intuitive Data Management and Access

The instrument features a touchscreen digital display and supports Ethernet, Wi-Fi, USB, and RS232 connectivity. Store up to 5000 test results with built-in memory, employ auto-calibration for repeatability, and utilize robust multi-level password user controls for secure operations, ensuring full traceability and seamless data integration into existing workflows.

FAQ's of Tailored Permeation Testing Instruments for Packaging Industry:


Q: How is the permeation testing process conducted with this instrument?

A: The process involves placing up to four specimens of packaging material in the instrument's environmental chamber. You can adjust humidity (10%-90% RH) and temperature (5C-80C) to simulate real-world conditions. The high-sensitivity electrochemical sensor measures gas and vapor transmission rates, with results automatically logged onto the built-in touchscreen display and stored for further analysis.

Q: What types of materials and environments can be tested?

A: This instrument can test a variety of packaging materials-including films and laminates-with sizes up to 150 mm 150 mm. Its powder coated steel enclosure and environmental chamber support precise conditioning, making it ideal for simulating diverse storage and transit conditions relevant to the packaging industry.

Q: When should the instrument be calibrated, and how is calibration performed?

A: The permeation tester includes an automatic calibration system using traceable reference standards. Calibration is primarily needed before new testing cycles or after significant maintenance to ensure accuracy. The auto-calibration feature simplifies the process and provides routine reminders, ensuring measurements remain precise and reliable.

Q: Where can the test data be stored and accessed?

A: Test data is automatically saved in the built-in memory, capable of storing up to 5000 results. Users can export data via USB, Ethernet, or Wi-Fi, and analyze it using the Windows-compatible software. Multi-level password protection manages access, ensuring data security and integrity.

Q: What are the main benefits of using this permeation testing instrument?

A: It delivers high accuracy (0.01 g/m224h), a broad measuring range (0.001 to 10,000 g/m224h), and supports several test modes for gas and vapor. Automated calibration, real-time data logging, and fast response time (<5 seconds) enhance productivity, while advanced environmental control and secure data management ensure both compliance and operational efficiency.

Q: How does the alarm and user access control system work?

A: The instrument is equipped with both audible and visual alerts to promptly indicate any operational anomalies or completed test cycles. User access is managed through multi-level password protection, allowing only authorized personnel to configure, operate, or retrieve sensitive data, ensuring robust security across the testing process.

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