Product Description
Product FeaturesNote1
- Ten (upper and lower) sealing jaws with metal surfaces to obtain heat sealing parameters that are close to actual parameters
- Digital P.I.D. temperature control technology ensures the preset temperature to be reached rapidly without fluctuations
- Auto constant pressure technology guarantees the stable sealing pressure, requiring no manual adjustment
- Auto leveling technology of sealing jaws ensures uniform sealing performance
- Wide range control of temperature, pressure and time that meet various test conditions
- Manual or pedal switch, as well as anti-scald design provides convenient and safe operating environment
- Professional software supports remote operation for convenient data saving, exporting and printing
Excellent User-oriented, High-efficient and Safe Designs
- The instrument can complete 5 groups of specimen tests at a time, helps the user to obtain heat sealing parameters of the specimens accurately and efficiently.
- The temperature of upper sealing jaws and lower sealing jaws can be controlled separately, which can meet the requirements for different combination of temperatures
- Separated type sealing jaws can be easily replaced
- Manual and pedal switch mode for starting test as well as the anti-scald design ensures the safe operation
High-end and Easy-to-Use Embedded Computer-controlled System
- The instrument is equipped with large size tablet (touch screen), which is easy to operate and observe during the test process
- Brand new software simplifies the testing process.
- The system supports comparison analysis of groups of test data with unit conversion function
- USB ports and internet interface for connecting of external device and data transmission
- The instrument conforms to the requirements of GMP (optional)
- Labthinks unique data security system separates the test data from the computer to avoid the risks caused by computer virus
- Labthinks unique DataShiledTM System for data management and connecting with information system (optional)
Test StandardNote1
ASTM F2029, QB/T 2358, YBB 00122003
Applications
| Basic Applications |
- Films with Smooth Surface
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others. Heat sealing surface should be smooth and width can be designed based on user requirements.
|
- Films with Decorative Pattern Surface
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foil, aluminum foil composite films and many others. Heat sealing surface can be designed based on user requirements.
|
| Extended Applications |
- Plastic Flexible Tubes
The ends of plastic flexible tubes are placed in between upper and lower jaws and then sealed to form a package.
|
Technical SpecificationsNote2
| Specifications |
C630H Heat Seal Tester |
| Sealing Temperature |
Room temperature 300C |
| Sealing Pressure |
0.1Mpa 0.7 Mpa (14psi 101psi) |
| Resolution of Pressure |
0.001 MPa |
| Dwell Time |
0.1 999.99 s |
| Resolution of Time |
0.01 s |
| Resolution of Temperature |
0.1C |
| Temperature Fluctuation |
0.2C |
| Temperature Accuracy |
0.5C (single point calibration) |
| Temperature Gradient |
20C |
| Gas Supply Pressure |
0.7 Mpa (101psi) |
| Port Size |
8 mm PU Tubing |
| Sealing Area |
40 mm 10 mm |
| Number of Sealing Jaws |
5 groups of upper and lower sealing jaws with independent temperature control |
| Instrument Dimension |
375mm (L) 360 mm (W) 518mm (H) |
| Power Supply |
220VAC 50Hz / 120VAC 60Hz |
| Net Weight |
55 kg |
Configurations
- Standard Configurations
- Instrument, Tablet, Pedal Switch, High-temperature Welding Cloth, Sample Cutter, 8mm PU Tubing (2m)
- Optional Parts
- High-temperature Welding Cloth, Air Compressor, GMP System, DataShieldTM Note3
- Note
- 1. The gas supply port of the instrument is 8 mm PU Tubing;
2. Customers need to prepare gas supply.
Note 1: The described test standard, applications and product features should be in line with Technical Specifications.
Note 2: The parameters in the table are measured by professional operators in Labthink laboratory under strictly controlled laboratory conditions.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.
Advanced Seal Testing ApplicationsThe Heat Seal Strength Tester is engineered for laboratories and manufacturers focusing on flexible packaging, laminates, and foils. It offers peel, tear, shear, and tension testing modes, covering a range of real-world sealing scenarios. The device can process standard or customizable specimen sizes, efficiently simulating usage conditions to optimize heat seal parameters.
Precision and User-Friendly InterfaceThis equipment is equipped with digital LCD touchscreen controls and automated data storage for up to 500 results. The user-friendly interface, combined with adjustable force and speed settings, ensures both novices and experts can efficiently operate the machine. Data can be exported via USB/RS232 for further analysis, enhancing process efficiency and quality assurance.
Safe and Reliable OperationWith built-in safety mechanisms such as emergency stop and overload protection, the tester maintains operator safety and instrument durability. Its stable bench-top design, coupled with optimal operating ambient conditions, reduces errors and ensures consistent, repeatable results for every test batch.
FAQ's of Optimizing Heat Seal Strength to Enhance Flexible Package Integrity:
Q: How does the Heat Seal Strength Tester enhance packaging integrity?
A: By simulating real-world forces-such as peel, tear, shear, and tension-the tester accurately measures the strength of various seal types, allowing manufacturers to optimize heat-sealing parameters and ensure robust flexible package integrity.
Q: What types of seals and test modes are supported by this equipment?
A: The tester supports Lap seals, Fin seals, Gusseted seals, and Pouch seals. Test modes include Peel, Tear, Shear, and Tension to accommodate a diverse range of packaging test requirements.
Q: When should I use different force or speed settings during testing?
A: Force and speed settings are adjustable to simulate various real-world stress conditions or to align with industry test standards. Adjust these parameters based on material specifications and testing objectives for accurate results.
Q: Where can test data be analyzed and stored for future reference?
A: Test results are automatically stored in the onboard memory (up to 500 results) and can be exported via USB or RS232 to a PC for further analysis using the included data analysis software.
Q: What is the recommended environment for operating this tester?
A: A stable, bench-top platform away from direct sunlight is required. Maintain ambient room temperature or conditions specified for your tests, with humidity between 40-80% RH, to ensure precise readings.
Q: How does the safety system of this tester work during operation?
A: The equipment features an emergency stop button and overload protection, designed to immediately halt testing in unsafe conditions and protect both operator and device from damage.
Q: What are the key benefits of using the Heat Seal Strength Tester in quality control?
A: It provides consistent, high-accuracy results, optimizes seal strength for better package durability, streamlines data handling, and upholds stringent safety and reliability standards in laboratory and manufacturing environments.