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Testing Instrument for Complex Films Ensuring Accurate Barrier Performance

Testing Instrument for Complex Films Ensuring Accurate Barrier Performance

50000 USD ($)/Set

Product Details:

  • Resolution 0.01 ml/(m24h)
  • Automation Grade Automatic
  • Frequency 50 Hz
  • Port Size 6 mm (Gas Inlet)
  • Accuracy 1% FS
  • Humidity 20 90% RH (non-condensing)
  • Response Time 30 seconds
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Testing Instrument for Complex Films Ensuring Accurate Barrier Performance Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Testing Instrument for Complex Films Ensuring Accurate Barrier Performance Product Specifications

  • 1 3 (simultaneous)
  • USB, RS232
  • Barrier Performance Testing Instrument
  • LCD Touchscreen
  • 0.01 13 mm/min
  • High precision sensor, 50 5000 ml/(m24h)
  • 0.05 5000 ml/(m24h)
  • Microcomputer / Touchscreen digital
  • 140 mm 94 mm
  • AC 220V 10%
  • 510 mm
  • AC 220V, 50Hz
  • Table-top
  • Barrier property testing of complex packaging films
  • 0 5000 ml/(m24h)
  • Barrier property analysis of complex multi-layer films
  • Automatic temperature & humidity control, multi-group statistics, user management
  • 0.6 MPa maximum
  • About 50 kg
  • 20 90% RH (non-condensing)
  • 1% FS
  • 6 mm (Gas Inlet)
  • 0.01 ml/(m24h)
  • 50 Hz
  • Automatic
  • 30 mm or customized
  • 500 mm (standard)
  • 15 55C
  • 30 seconds

Product Description

Product FeaturesNote1

  • Applicable to testing the permeability of various gases (exclude flammable, explosive and other hazardous gases)
  • Support temperature control to satisfy tests under different conditions (optional)
  • The processes of vacuumizing, pressure maintaining, start test and end test are automated. 
  • Automatic and manual test mode.
  • Built-in high-quality stainless steel test cell with better sealing performance.
  • Imported manual isolation valve is adopted for better sealing performance and lower failure rate
  • Industrial computer appearance design, small size and fast cooling
  • Reference film is provided for quick calibration
  • The system adopts single-chip microcomputer control and can run independently
  • The test report can be exported in common formats such as EXCEL and PDF
  • Support micro printer, automatically print test data (optional)
  • Equipped with RS232 data interface, which can be connected to computer software for curve analysis, data storage, report printing, etc. (optional)

Test Principle

The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability of the specimen can be obtained by analyzing the pressure changes in the lower chamber.

Standard

ISO 15105-1aISO 2556aGB/T 1038-2000aASTM D1434aJIS K7126-1aYBB 00082003

Applications

Applications
  • Films
    Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
  • Sheets
    Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials

Technical Specifications

Table 1: Test Parameters Note2

Parameters/Model C101B
Testrange cm3/m224h0.1MPa 0.1i5,000
Resolution cm3/m224h0.1MPa 0.01
Test temperature 15i50i14Optionali14
Temperature resolution 0.1
Temperature fluctuation 0.5
Vacuum Resolution Pa 1
Vacuum Degree of Test Chamber Pa 20
Pressure difference kPa 101
Additional Functions GMP Computer System requirement Optional
TC03 Temperature control device Optional

Table 2: Technical Specifications

Test Cell 1 Cell
Specimen Size 3.8 x 3.8i149.7cm9.7cmi14
Specimen Thickness 120 Mili143mmi14
Standard test area 38.48cm2
Test Gas O2aN2aCO2 etc.i14Outside of supply scopei14
Gas Pressure 72.5 PSI / 500 kPa
Port Size I6 mm PU tubing
Instrument Dimension 12.9 H x 16.9 W x 15.7 D (33cm 43cm 40cm)
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14one of twoi14
Net Weight 50Lbsi1423kgi14

Table 3: Product Configuration

Standard Configuration Instrument mainframe, vacuum pump (China), sampler, vacuum grease, I6 mm PU tubing
Optional Parts Professional software, TC03 temperature control device, GMP Computer System requirement, Micro-printer

Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.



Advanced Barrier Property Analysis

This instrument offers robust, repeatable testing for complex film structures, utilizing a high-sensitivity coulometric sensor to detect and quantify barrier performance. Automated gas flow regulation and optimized environmental control allow for highly accurate and consistent measurements, ensuring each result meets industrial and research standards. Data storage capabilities support traceability and multi-group statistics, while the intuitive microcomputer touch interface streamlines workflow for both routine and detailed studies.


Efficient Operation and User Comfort

Engineered for laboratory convenience, the instrument combines an LCD touchscreen, ergonomic table-top design, and user management features for simplified control and data access. Automated calibration and protection against overload and leakage prioritize safety and ease. With simultaneous testing of up to three specimens and fast response times (30 seconds), productivity is maximized without compromising precision.

FAQ's of Testing Instrument for Complex Films Ensuring Accurate Barrier Performance:


Q: How does the high-sensitivity coulometric sensor enhance barrier performance testing for films?

A: The high-sensitivity coulometric sensor detects even minimal levels of gas permeability, allowing for highly accurate measurement of barrier properties in complex multi-layer films and laminates. Its advanced sensitivity supports reliable results that are essential for quality assurance and product development.

Q: What types of films and materials are compatible with this testing instrument?

A: The instrument is suitable for a wide range of materials, including plastic films, composite films, and high-barrier laminates. Its adaptability makes it ideal for packaging applications requiring rigorous permeability analysis across varied substrates.

Q: When should automatic calibration be used, and how does it benefit the user?

A: Automatic calibration is recommended for routine operations to ensure ongoing measurement accuracy without manual intervention. This feature streamlines laboratory processes, maintains instrument reliability, and minimizes potential user error.

Q: Where should the instrument be installed and operated for optimal performance?

A: For best results, the instrument should be installed in a well-ventilated area away from direct sunlight, within temperature and humidity ranges of 15-55C and 20-90% RH (non-condensing), respectively. This ensures the stability of test conditions and accuracy of results.

Q: What is the typical process for testing the barrier properties of packaging films using this equipment?

A: Users prepare the specimen (140 mm x 94 mm), select test parameters via the touchscreen, and load the material into the test cell. The automated system controls gas flow and environmental factors, collecting data within a 0.05-5000 ml/(m224h) range. Test results are stored and displayed for detailed analysis.

Q: How many samples can be tested simultaneously, and what is the benefit?

A: The instrument can test 1 to 3 specimens simultaneously, enabling faster throughput and parallel comparative analysis, which saves time and improves laboratory efficiency during routine or batch testing.

Q: What are the primary benefits of automated gas flow control and overload protection features?

A: Automated gas flow control ensures consistent test conditions and reproducibility, while overload and leakage protection safeguards both the operator and equipment. These features enhance safety, reliability, and data integrity throughout the testing process.

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