Product Description
Product Featuresnote1
OTR/WVTR tested in One Instrument
- OTR WVTR mode, OTR mode and WVTR mode are available for selection.
- OTR and WVTR tests can be automatically completed for each sample mounting.
- Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.
Coulometric Oxygen Sensor
- The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
- Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
- Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
- Over limit alarm and automatic protection.
Infrared Moisture Sensor
- The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
- Designed according to ASTM F1249.
- Longer service life, non-consumable.
- Over limit alarm and automatic protection.
Accurate Data
- Brand new rainbow bridge structural test cell and 360 air circulation constant temperature technology ensure better temperature stability.
- In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
- The test cell is equipped with a high-precision humidity sensor to monitor and record humidity changes in real time.
High Efficiency 6 Test Cells
- Independent six sets of 50cm2 standard area test cells, which is three times the traditional oxygen transmission rate test instrument.
- Six samples can be tested at the same time under the same conditions, with independent tests data.
- In the same test cycle, the number of samples completed increases from 2 to 6.
- Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.
Intelligent Operation
- The 12 Inch Touch panel of windows system is used for more convenient operation.
- Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
- Intelligent test cell hood which opens and closes automatically with sound and light alert.
Safe and Reliable
- Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
- Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
- Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.
Space Saving
- The width of the instrument is only 1/3 of the traditional six-cell instrument, saving laboratory space.
Powerful Functions
- Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
- Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
- Wide temperature range, allowing the barrier test at different temperatures (customized).
- The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).
Testing Principle
The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.
Reference Standards
ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015
ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015
Test Applications
| Applications |
- Films
The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
|
- Sheets
The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.
|
Technical Specifications
Table 1: Test Parameters Note2
| Parameter/Model |
Model C406H |
| OTR Test Range |
cc/(m2day) (Standard area 50cm2) |
0.02 200 |
| cc/(m2day) (MASK area 1cm2) |
1 10000 (Optional) |
| cc/(m2day) (MASK area 5cm2) |
0.2 2000 (Optional) |
| OTR Resolution |
cc/(m2day) |
0.0001 |
| OTR Repeatability |
cc/(m2day) |
0.02 or 1%, whichever is greater |
| WVTR Test Range |
g/(m2day) (Standard area 50cm2) |
0.02 40 |
| g/(m2day) (MASK area 5cm2) |
0.2 400 (Optional) |
| g/(m2day) (MASK area 1cm2) |
1 2000 (Optional) |
| WVTR Resolution |
g/(m2day) |
0.0001 |
| WVTR Repeatability |
g/(m2day) |
0.02 or 2%, whichever is greater |
| Temperature range |
C |
15 - 50 5 60 (Customized) |
| Temperature fluctuation |
C |
0.15 |
| Humidity range |
%RH (Within standard temperature range) |
0%, 5 - 902%, 100% |
| Extended functions |
GP-01 Gas Purification Unit |
Optional |
| DataShieldTM Note3 |
Optional |
| Computer System required by GMP |
Optional |
| CFR21 Part11 |
Optional |
Table 2: Technical Specifications
| Test Chamber |
6 test chambers |
| Specimen Size |
4.6 x 4.6i1411.7cm11.7cm) |
| Specimen Thickness |
120 Mili143mmi14 |
| Standard Test Area |
50 cm2 |
| Carrier Gas |
99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope) |
| Carrier Gas Pressure |
40.6 PSI / 280 kPa |
| Port Size |
1/8 inch metal tubing |
| Power Supply |
120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14 |
| Instrument Dimensions |
23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm) |
| Net weight |
220Lbsi14100kgi14 |
Configurations
- Standard Configurations
- Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
- Optional Parts
- GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
- Remarks
- 1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.
Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.
Comprehensive Safety and Quality AssuranceEnsure every batch of pet food packaging meets the highest safety and quality standards. With precise calibration, advanced overload protection, and industry-relevant tests like burst and tear strength, this machine offers unmatched reliability. Its environmental compliance with RoHS certification ensures responsible manufacturing, providing peace of mind to both operators and stakeholders.
User-Friendly Automation and ConnectivityOperate and monitor tests effortlessly, thanks to integrated touch screen controls, automatic and manual calibration, and customizable program presets. Seamless cloud and WiFi integration, real-time data output, and compatibility with multiple languages support global operations and easy data management for export and audit purposes.
Optimized for Versatile Material CompatibilityDesigned to test a wide range of packaging materials-including plastic, metal foil, composite films, and paper-the system accommodates various specimen sizes. Coupled with robust software and rapid response times ( 2 seconds), it ensures accurate, efficient evaluation for modern packaging solutions.
FAQ's of Pet Food Packaging Testing Solution for Safety and Quality:
Q: How does the packaging testing solution ensure the safety and quality of pet food packaging?
A: The solution utilizes a high-precision load cell to measure burst, leakproof, tear, and strength properties with 0.5% accuracy. Automatic overload protection, real-time data output, and both auto and manual calibration options ensure that each packaging sample meets rigorous safety and quality benchmarks.
Q: What materials can be tested using this machine?
A: The machine is compatible with plastic, metal foil, composite films, and paper, offering a wide range of applications for diverse pet food packaging materials. It supports specimen sizes up to 300 mm x 300 mm, accommodating various packaging formats.
Q: When should regular calibration be performed on the equipment?
A: For optimal accuracy, calibration should be conducted during initial setup, after major maintenance or part replacement, or at scheduled intervals based on testing frequency. The machine supports both automatic and manual calibration to simplify this process.
Q: Where can the test data be stored and accessed?
A: Test data, up to 10,000 records, can be stored internally and accessed via the built-in LCD digital display. Additionally, WiFi and cloud integration allow remote access, while USB and RS232 interfaces enable local data export for advanced analysis or reporting needs.
Q: What is the standard process for testing pet food packaging?
A: Operators load the packaging specimen, set presets or customize the test using the digital touchscreen, and select required tests (leakproof, burst, tear, strength). The machine then automatically performs the tests, records results, and stores/report data in real time, ensuring traceability and compliance.
Q: How does this solution benefit manufacturers and suppliers?
A: Manufacturers and suppliers gain improved product integrity, compliance with safety and environmental standards (RoHS certified), customizable test programs, and immediate data-driven insights. This supports higher quality outputs, reduces recall risks, and enhances brand reputation in global markets.
Q: What operator safety features are included in the equipment?
A: The equipment includes an emergency stop switch and automatic overload protection, ensuring operator safety during use. The system is also designed with noise levels below 65 dB for a safer and more comfortable working environment.