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Testing System for Improving the Gas Barrier Performance of Compostable Packaging Materials

Testing System for Improving the Gas Barrier Performance of Compostable Packaging Materials

50000 USD ($)/Set

Product Details:

  • Measuring Range 0.01 - 100 cc/mday
  • Power Supply AC 220V, 50Hz
  • Port Size 1/8 inch NPT
  • Number of Specimens 1 - 3
  • Temperature 10C - 50C
  • Display Type LCD digital display
  • Automation Grade Semi-automatic
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Testing System for Improving the Gas Barrier Performance of Compostable Packaging Materials Price And Quantity

  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 1 Set

Testing System for Improving the Gas Barrier Performance of Compostable Packaging Materials Product Specifications

  • 0.001 cc/mday
  • 0.01 cc/mday
  • Automatic calculation, real-time data recording, high precision, multi-sample test
  • 50 Hz
  • 30% - 90% RH (adjustable)
  • AC 220V
  • USB/RS232
  • 0.1 - 0.8 MPa
  • Benchtop
  • Testing gas barrier properties of compostable packaging materials
  • max. 300 mm
  • 5 seconds
  • Microprocessor-based digital control
  • 0.01 - 100 cc/mday
  • 100 mm 100 mm
  • up to 10 L/min flow rate
  • 500 mm
  • Gas Barrier Performance Testing System
  • Semi-automatic
  • max. 350 mm
  • Laboratory analysis of packaging materials
  • 1 - 50 mm/min (adjustable)
  • LCD digital display
  • 10C - 50C
  • approx. 55 kg
  • 1/8 inch NPT
  • AC 220V, 50Hz
  • 0.01 - 100 cc/mday
  • 1 - 3

Product Description

Product Featuresnote1

OTR/WVTR tested in One Instrument

  • OTR WVTR mode, OTR mode and WVTR mode are available for selection.
  • OTR and WVTR tests can be automatically completed for each sample mounting.
  • Genuinely reflect the OTR WVTR performance of the same sample, avoiding effect on test data due to sample contamination arising from instrument switching.

Coulometric Oxygen Sensor

  • The instrument is equipped with a ppb level Coulometric Oxygen Sensor, as one of new Labthink technical achievements, which can obtain a lower limit of the test.
  • Designed according to ASTM D3985 with absolute value, and no calibration is permitted.
  • Longer service life, two times longer than that of a traditional Coulometric oxygen sensor.
  • Over limit alarm and automatic protection.

Infrared Moisture Sensor

  • The instrument is equipped with Labthink patented infrared moisture sensor which can obtain a lower limit of the test.
  • Designed according to ASTM F1249.
  • Longer service life, non-consumable.
  • Over limit alarm and automatic protection.

Accurate Data

  • Using 360 air circulation constant temperature technology, the temperature stability is better.
  • Equipped with high-precision temperature and humidity sensor, to monitor and record temperature and humidity changes in real time.
  • In the test process, the automatic control on flow, temperature and relative humidity is realized, reaching higher accuracy.
  • Higher test repeatability of 0.01 cc / (m2day) can be achieved.

High Efficiency Three-cell

  • Independent three sets of 50cm2 standard area test cells, in line with parallel sample detection required by standards.
  • Three samples can be tested at the same time under the same conditions, with independent tests data.
  • In the same test cycle, the number of samples completed increases from 2 to 3.
  • Automatic sample clamping, saving time and effort, ensuring consistent clamping force and better sealing.

Intelligent Operation

  • The 12 Inch Touch panel of windows system is used for more convenient operation.
  • Automatic mode - after inputting test temperature and humidity and clicking one key, the test proceeds automatically.
  • New drawer type test cell, one key automatic in-and-out with sound and light reminder.

Safe and Reliable

  • Safe Running: Labthinks high-end industrial computer is embedded to eliminate the system failure caused by computer virus and ensure the operation reliability and data storage security.
  • Safe Operation: equipped with optical and other intelligent sensors as well as intelligent sound and light alarms to ensure the operation safety.
  • Safe Performance: the instrument uses global renowned brand components with stable and reliable performance.

Powerful Functions

  • Professional test mode provides flexible and plentiful control functions to meet the needs of scientific research.
  • Display oxygen/water vapor transmission rate curve, oxygen/water vapor transmission coefficient curve, temperature curve and humidity curve.
  • Wide temperature range, allowing the barrier test at different temperatures (customized).
  • The gas purification device independently developed by Labthink can remove trace oxygen in nitrogen, providing oxygen-free carrier gas (optional).

Testing Principle

The pre-treated sample is clamped between the test chambers, oxygen or nitrogen with stable relative humidity flows on one side of the film, and the high purity nitrogen flows on the other side; oxygen or water molecules diffuse through the film into high-purity nitrogen on the other side, and are carried to the sensor by the flowing nitrogen. By analyzing the oxygen or water vapor concentration measured by the sensor, the oxygen or water vapor transmission rate can be calculated.

Reference Standards

ASTM D3985, ASTM F1307, GB/T 19789, GB/T 31354, DIN 53380-3, JIS K7126-2-B, YBB 00082003-2015

ASTM F1249, ISO 15106-2, GB/T 26253, JIS K7129, YBB00092003-2015

Test Applications

Applications
  • Films
    The oxygen and water vapor transmission rate tests of various plastic films, paper-plastic composite films, co-extrusion films, aluminized films, aluminum foil composite films, glass fiber aluminum foil paper composite films and other film-like materials.
  • Sheets
    The oxygen and water vapor transmission rate tests of PP sheet, PVC sheet, PVDC sheet, metal foil, rubber sheet, silicon sheet and other sheet materials.

Technical Specifications

Table 1: Test Parameters Note2

Parameter/Model Model C403H
OTR Test Range cc/(m2day) (Standard area 50cm2) 0.01 200
cc/(m2day) (MASK area 5cm2) 0.2 2000 (Optional)
cc/(m2day) (MASK area 1cm2) 1 10000 (Optional)
OTR Resolution cc/(m2day) 0.0001
OTR Repeatability cc/(m2day) 0.01 or 1%, whichever is greater
WVTR Test Range g/(m2day) (Standard area 50cm2) 0.005 40
g/(m2day) (MASK area 5cm2) 0.2 400 (Optional)
g/(m2day) (MASK area 1cm2) 1 2000 (Optional)
WVTR Resolution g/(m2day) 0.0001
WVTR Repeatability g/(m2day) 0.005 or 2%, whichever is greater
Temperature range C 15 - 50
5 60 (Customized)
Temperature fluctuation C 0.05
Humidity range %RH (Within standard temperature range) 0%, 5 - 902%
Extended functions GP-01 Gas Purification Unit Optional
DataShieldTM Note3 Optional
Computer System required by GMP Optional
CFR21 Part11 Optional

Table 2: Technical Specifications

Test Chamber 3 test chambers
Specimen Size 4.4 x 4.4i1411.2cm11.2cm)
Specimen Thickness 120 Mili143mmi14
Standard Test Area 50 cm2
Carrier Gas 99.999% high purity nitrogen, 99.5% oxygen (gas source is out of supply scope)
Carrier Gas Pressure 40.6 PSI / 280 kPa
Port Size 1/8 inch metal tubing
Power Supply 120VAC10% 60Hz / 220VAC10% 50Hzi14either one of twoi14
Instrument Dimensions 23.6 H x 19.6 W x 27.5 D (60cm 50cm 70cm)
Net weight 220Lbsi14100kgi14

Configurations

Standard Configurations
Mainframe, tablet, sampler, vacuum grease, polyurethane pipe of 6 mm in diameter
Optional Parts
GP-01 Gas Purification Unit, air compressor, CFR21Part11, GMP computer system requirements and DataShieldTM Data ShieldNote3
Remarks
1. The gas supply port of the instrument isI 6 mm polyurethane pipe (pressure 79.7 psi / 550 kPa);
2. Customers will need to prepare for gas supply and distilled water.

Note 1: All the product features are subject to detailed descriptions in the "Technical Parameters.
Note 2: The parameters in the table are measured by professional operators in Labthink Laboratory according to the requirements and conditions of relevant laboratory environmental standards.
Note 3: DataShieldTM Data Shield System provides safe and reliable data application support. The system can be shared by multiple Labthink products. Please purchase separately as needed.



Accurate Gas Transmission Testing for Eco-Packaging

This testing system is specialized for compostable and biodegradable films, delivering reliable gas barrier analysis for packaging innovation. Supporting multiple gas types and up to three simultaneous samples, it enables fast and consistent results for R&D and QC settings. Pneumatic clamping secures delicate materials, while digital controls streamline operation.


Versatile Data Export and Smart Safety Features

Seamlessly export your test data in CSV or Excel format via USB or RS232. The machine boasts an LCD digital display with real-time data tracking and automated calculations. Safety is at the forefront with overload protection, an emergency stop button, and over-pressure/ completion alarms, ensuring safe and efficient operation at every step.


Compliant with International Standards for Reliable Results

Designed to meet ASTM D3985 and ISO 15105-2 compliance, this system is built for users requiring traceable, standardized results. Automatic and manual calibration modes guarantee lasting precision, while its robust benchtop design and adjustable test conditions facilitate accurate testing in dust-free, well-ventilated laboratory environments.

FAQ's of Testing System for Improving the Gas Barrier Performance of Compostable Packaging Materials:


Q: How does the Gas Barrier Performance Testing System measure the gas barrier properties of packaging materials?

A: The system employs the differential pressure method, which involves subjecting the test specimen to controlled gas flow (oxygen, nitrogen, or carbon dioxide) and measuring the rate at which gas passes through the material. Results are digitally recorded and can be analyzed in real-time, ensuring accurate determination of barrier properties.

Q: What types of packaging materials are compatible with this testing equipment?

A: This equipment is specifically engineered for compostable and biodegradable films, as well as flexible laminates. It is ideally suited for research, development, and quality assurance of sustainable packaging solutions.

Q: When is calibration required, and what modes are available?

A: Calibration is necessary before initial use and periodically to maintain accuracy. The system supports both automatic and manual calibration, enabling users to choose the best method for their operational protocols and compliance requirements.

Q: Where should the testing system be installed for optimal performance and safety?

A: To achieve the most accurate results and ensure safety, the system should be set up in a dust-free, well-ventilated laboratory environment. The benchtop design suits most lab workspaces and allows for stable, vibration-free operation.

Q: What is the process for conducting a typical test on this equipment?

A: Operators place one to three specimens (up to 100 mm 100 mm each) in the pneumatically assisted clamps. After selecting the gas type and setting test parameters (temperature, humidity, speed), the system runs the test, displays real-time data, and issues alerts upon completion or if over-pressure occurs. Data is then exported for analysis.

Q: How can users benefit from the CSV/Excel data export and analysis software support?

A: With direct CSV and Excel export via USB/RS232, users can efficiently capture and analyze large volumes of test data. Integration with PC analysis software allows for rapid evaluation, trend identification, and streamlined reporting to meet quality and regulatory standards.

Q: What safety features are included to protect users and specimens during testing?

A: The system is equipped with overload protection, an emergency stop button, and automatic alarms for over-pressure and test completion. These features help protect both the operator and the material during every testing cycle, maintaining laboratory safety standards.

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