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Method and Instrument for Gas Permeability Tests for Multi-layer Packaging Films

Method and Instrument for Gas Permeability Tests for Multi-layer Packaging Films

50000 USD ($)/Set

Product Details:

  • Response Time 5 min
  • Humidity 10%~90% RH (controlled)
  • Resolution 0.001 cc/mdayatm
  • Gas Pressure 0.4 MPa (max.)
  • Measuring Range 0.01~5000 cc/mdayatm (O / CO / N as per configuration)
  • Mounting Type Benchtop
  • Power Supply AC 220V 10% / 50Hz
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Method and Instrument for Gas Permeability Tests for Multi-layer Packaging Films Price And Quantity

  • 1 Set
  • 50000 USD ($)/Set
  • 50000.00 - 100000.00 USD ($)/Set

Method and Instrument for Gas Permeability Tests for Multi-layer Packaging Films Product Specifications

  • LCD Touch Screen Display
  • 0.01~5000 cc/mdayatm
  • 100 mm x 100 mm
  • Single/Triple Chambers
  • AC 220V10%, 50Hz
  • 2% of Reading
  • 120 mm
  • 200 mm
  • Up to 200 mm
  • 3 (simultaneously)
  • Automatic
  • 50 Hz
  • Measuring oxygen, nitrogen and carbon dioxide permeability in multi-layer packaging films
  • 0.001 cc/mdayatm
  • 0.001~10 mL/min (adjustable)
  • 5 min
  • 10%~90% RH (controlled)
  • 0.4 MPa (max.)
  • Microcomputer Control / Touch Screen Operation
  • Laboratory testing for flexible packaging
  • Auto data storage, graphical analysis, multi-gas support, temperature and humidity control
  • AC 220V 10% / 50Hz
  • Benchtop
  • 0.01~5000 cc/mdayatm (O / CO / N as per configuration)
  • RS232 / USB
  • Room Temperature to 50C (programmable)
  • Gas Permeability Tester
  • Approx. 45 kg
  • 1/8 inch NPT

Product Description

Product FeaturesNote1

Accurate Data

  • Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
  • Imported high-precision vacuum sensor can accurately test ultra-high barrier materials with 0.01i0.09cm3/ m324h0.1MPa test range.
  • Imported pneumatic control system has a low failure rate and an ultra-long service life, ensuring good overall system air tightness and high test accuracy.
  • Imported vacuum pump can reach 0.2Pa extreme pressure with increased vacuum rate.
  • The vacuum pump is controlled automatically by the system without manual opening and closing, increases efficiency and saves labor.
  • Labthinks unique high-precision automatic pressure compensation technology in the test process realizes a constant pressure difference in the high-pressure chamber, and the pressure fluctuation is less than 0.2 kPa.
  • The pressure in high-pressure chamber can be set within the range of 10kPa210kPa, the pressure can be maintained accurately and stably by the system.

High Efficiency

  • Six independent test cells with standard area, three times the number of test cells in traditional oxygen permeability testing instruments.
  • Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
  • Medium and low barrier materials, test time <4 hours (including vacuumize time).
  • High barrier materials, test time <4 hours (including vacuumize time).
  • Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.

Intelligent control

  • 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
  • Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated.
  • Intelligent test chamber hood automatically opens and closes with sound and light alert

Safe and reliable

  • System security -- Built-in Labthink's unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
  • Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
  • Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.

Space saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.

Powerful functions

  • Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
  • The system provides gas transmission rate curve, gas transmission coefficient curve, and temperature curve.
  • Ultra-wide test temperature range to enable the barrier tests under various extreme temperature (Optional).
  • Ultra-wide test range to meet the barrier test of various materials (customize).
  • Tests of hazardous gases such as H2aCH4 are applicable (Customize).

Test Principle

The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by analyzing the pressure changes in the lower chamber.

Standard

ISO 15105-1aISO 2556aGB/T 1038-2000aASTM D1434aJIS K7126-1aYBB 00082003

Applications

Applications
  • Films
    Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
  • Sheets
    Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials

Technical Specifications

Table 1: Test Parameters Note2

Parameters/Model C106H
Test range cm3/m224h0.1MPa 0.01i50,000
Resolution cm3/m224h0.1MPa 0.001
Test temperature 15i50i145i60i14Optionali14
Temperature resolution 0.01
Temperature fluctuation 0.15
Test humidity %RHi14Within standard test temperature rangei14 0%i145i902%i14Customizei14
Vacuum Resolution Pa 0.01
Vacuum Accuracy Pa 0.2%i141%-100% of Full Scalei14
Vacuum Degree of Test Chamber Pa 10
Additional Functions DataShieldTM note3 Optional
GMP Computer System requirement Optional
CFR21Part11 Optional

Table 2: Technical Specifications

Test Cell 6 Cells
Specimen Size 4.6 x 4.6i1411.7cm11.7cmi14
Specimen Thickness 120 Mili143mmi14
Standard test area 38.48cm2
Test Gas O2aN2aCO2 etc.i14Outside of supply scopei14
Test Pressure 10 kPa210 kPai14Can be set betweeni14
Pressure Fluctuation 0.2 kPa
Gas Pressure 79.7 PSI / 550 kPa
Port Size I6 mm PU tubing
Instrument Dimension 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Power Supply 120VAC10% 60Hz/220VAC10% 50Hzi14one of twoi14
Net Weight 220Lbsi14100kgi14

Table 3: Product Configuration

Standard Configuration Instrument mainframe, tablet, vacuum pump (UK), sampler, vacuum grease, I6 mm PU tubing
Optional Parts Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3
Note The gas compressor port of the instrument is I6 mm PU tubingi14pressure79.7 PSI/ 550kPai14, customers need to prepare gas supply.

Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.



Advanced Permeability Testing Technology

Utilizing coulometric sensors, pressure differential, or manometric methods (as required), this equipment delivers accurate, repeatable results across a variety of gases. High-precision sensors, robust data analysis, and fast response times streamline reliable testing for research and quality assurance needs in packaging.


User-Friendly Automation and Data Management

Microcomputer-controlled operation and touch screen interface simplify test setup, while auto data storage, graphical analysis, and digital export (USB/Ethernet/RS232) support seamless data management. Calibration is automated using built-in standard films, ensuring consistent performance and ease of use.


Durable Design and Superior Safety

Constructed with a powder-coated anti-corrosive body and stainless steel chamber, this benchtop device is built for longevity. It includes safety features such as over-pressure protection and auto error diagnostics, suitable for demanding laboratory environments.

FAQ's of Method and Instrument for Gas Permeability Tests for Multi-layer Packaging Films:


Q: How does the Gas Permeability Tester determine permeability in multi-layer packaging films?

A: The tester uses a high-precision electrochemical sensor, implementing either coulometric, pressure differential, or manometric methods depending on model configuration. The instrument measures the flow rate of gases like oxygen, nitrogen, or carbon dioxide through the film and calculates permeability with digital precision.

Q: What gases and measurement ranges does this equipment support?

A: This tester supports oxygen (O2), carbon dioxide (CO2), and nitrogen (N2) permeability measurements, with a test range of 0.01-5000 cc/m2dayatm, making it suitable for a wide spectrum of packaging materials and barrier properties.

Q: When and where should I use this gas permeability tester?

A: The instrument is designed for laboratory testing of flexible packaging films, particularly where accurate gas barrier analysis is important (e.g., food, pharma, or electronics packaging development and quality assurance). It operates within 15-35C and 85% relative humidity (non-condensing) environments.

Q: What is the process for conducting a permeability test with this equipment?

A: Simply prepare film specimens using the sample cutter, set the testing parameters via the LCD touch screen, and place samples into the stainless steel chamber. The instrument automatically calibrates itself and performs the test, presenting results digitally within 5 minutes response time.

Q: How does the tester ensure the accuracy and repeatability of results?

A: Automatic calibration using built-in standard films, high-precision electrochemical sensors, and microcomputer control guarantee reliable, repeatable results. The system achieves repeatability of 1% and accuracy of 2% under standard test conditions.

Q: What are the key benefits of using this gas permeability tester in a laboratory setting?

A: Key benefits include multi-gas measurement capability, automated operation, quick digital data export for analysis, high accuracy, exceptional repeatability, compliance with international safety standards, and a durable design suitable for frequent laboratory use.

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