Product Description
Product Features
- Gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient of the specimen could be obtained at one operation
- 3 distinct or equivalent specimens could be tested individually with independent test results at one operation
- Wide range and high precision temperature and humidity control to meet various test conditions
- The instrument comes with two test modes: proportional mode and standard mode
- Test range could be extended based on user requirements to test the materials with high permeability
- Test results could be easily obtained even at extreme condition by data fitting function, which could work at any temperature
- The instrument could be used to test poisonous, inflammable, and explosive gases (customization required)
- The instrument is controlled by computer and test process is automatic
- Reference film for fast calibration to ensure accurate and universal test data
- Standard RS232 port for convenient data transfer
- Supports LystemTM Lab Data Sharing System for uniform management of test results and test reports
Principle
The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between two chambers. The gas permeates through the specimen from the higher pressure side into the lower side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber
Standards
This test instrument conforms to the following standards:
ISO 15105-1, ISO 2556, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003
Applications
This test instrument is applicable to the determination of gas permeability of:
| Basic Applications |
- Films
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
|
- Sheeting
Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
|
| Extended Applications |
- Various Gases
Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
|
- Inflammable, Explosive Gases
Test the permeability of inflammable and explosive gases
|
- Biodegradable Films
Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
|
- Materials for Aerospace Usage
This instrument can test the Helium permeability of airship gas bags
|
- Paper and Paper Board
Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
|
- Paint Films
Test gas permeability of substrates coated paint films
|
- Glass Fiber Cloth and Paper
Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
|
- Soft Tube Materials for Cosmetics
Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
|
- Rubber Sheeting
Including various sorts of rubber sheeting, e.g. car tires
|
Technical Specifications
| Specifications |
Film Test |
| Test Range |
0.0550,000 cm3/m224h0.1MPa (standard volume) |
| At least 500,000 cm3/m224h0.1MPa (extended volume) |
| Number of Specimens |
3 (with independent test results) |
| Vacuum Resolution |
0.1 Pa |
| Vacuum Degree of Test Chamber |
<20 Pa |
| Temperature |
5C 95C |
| Accuracy |
0.1C (standard) |
| Humidity |
0%RH, 5%RHi95%RH (automatic humidification function under 1040 can be customized) |
| Accuracy |
1%RH |
| Specimen Size |
I97 mm |
| Test Area |
38.48 cm2 |
| Test Gas |
O2, N2 and CO2 (outside of supply scope) |
| Test Pressure |
-0.1 MPa +0.1 MPa |
| Gas Supply Pressure |
0.4 MPa 0.6 MPa |
| Port Size |
I6 mm PU Tubing |
| Instrument Dimension |
760 mm (L) x 575 mm (W) x 450 mm (H) |
| Power Supply |
220VAC 50Hz / 120VAC 60Hz |
| Net Weight |
88 kg |
Configurations
- Standard Configurations
- Instrument, Constant Temperature Control Device, Professional Software, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump(Imported)
- Optional Parts
- Blades for Sample Cutter, Vacuum Grease, Vacuum Pump Oil, Fast Quantitative Filter Paper
- Note
- 1. The gas supply port of the instrument is I6 mm PU tubing;
2. Customers will need to prepare for gas supply and distilled water.
Accurate Testing for Auto Interior MaterialsThis apparatus is engineered to rigorously test anti-fatigue, comfort, and durability of non-metallic automotive interior components. Simulating real-world pressures, it offers adjustable speed, frequency, and test parameters that can be customized for different materials. Its precision and automation ensure reliable, repeatable test results for quality assurance and product development.
Intelligent Data Management and AnalysisEquipped with a microcomputer control system and Windows-compatible analysis software, the device supports real-time data acquisition and programmable test cycles. Users can export data in Excel or PDF formats for reporting and analysis, and the internal memory stores up to 1000 results, facilitating traceability and efficient data management.
Comprehensive Safety and Convenience FeaturesSafety is a priority, with the apparatus featuring emergency stop, overload, and leakage protections. Its floor-standing design, wheeled base, and moderate noise level (60 dB) ensure it fits seamlessly into any laboratory or production environment. Automatic calibration and user-friendly controls further enhance operational convenience.
FAQ's of Tests for the Performance and Comfort of Non-Metal Auto Interior Parts:
Q: How does the test apparatus simulate real-world conditions for auto interior parts?
A: The apparatus simulates real-world pressure and movements by allowing adjustable test speeds (10-1000 mm/min), tunable frequencies (0.01-3 Hz), and customizable test cycles. This ensures that non-metal auto interior materials are subjected to stress conditions similar to those encountered during actual vehicle operation.
Q: What types of data outputs and storage options are available?
A: Test results can be exported in Excel or PDF formats for convenient sharing and reporting. The internal memory can store up to 1000 test records, supporting effective data management and traceability over multiple testing cycles.
Q: When is machine calibration required, and how is it performed?
A: Automatic load cell calibration is integrated into the system, ensuring precise measurement before each test or as needed. This feature eliminates manual intervention and maintains high accuracy (1% F.S.) throughout operation.
Q: Where can this testing apparatus be used?
A: This equipment is suitable for use in automotive manufacturing plants, quality control laboratories, research and development centers, and supplier testing facilities focused on non-metal interior components.
Q: What is the process for setting up and running a test?
A: Users mount up to two specimens (100 x 300 mm each), configure programmable parameters such as test speed, load, and cycles via the microcomputer interface, and start the test. Real-time data acquisition and digital LCD display facilitate monitoring, and completion is followed by automatic result storage and data export if needed.
Q: How does the equipment enhance user and workplace safety?
A: Safety measures include emergency stop, overload, and leakage protection. The machine operates quietly (60 dB), minimizing disturbance, and features automated calibration to reduce user error, ensuring a safe and reliable testing environment.
Q: What are the main benefits of using this test apparatus for automotive suppliers?
A: Automotive suppliers benefit from improved product quality assurance, consistent and accurate fatigue and comfort testing, efficient data management, and streamlined workflows. Its ease-of-use, safety features, and compatibility with standard software make it a valuable asset for enhancing non-metal interior part performance evaluations.