Product Description
Product Features
- Gas transmission rate, solubility coefficient, diffusion coefficient and permeability coefficient of the specimen could be obtained at one operation
- 3 distinct or equivalent specimens could be tested individually with independent test results at one operation
- Wide range and high precision temperature and humidity control to meet various test conditions
- The instrument comes with two test modes: proportional mode and standard mode
- Test range could be extended based on user requirements to test the materials with high permeability
- Test results could be easily obtained even at extreme condition by data fitting function, which could work at any temperature
- The instrument could be used to test poisonous, inflammable, and explosive gases (customization required)
- The instrument is controlled by computer and test process is automatic
- Reference film for fast calibration to ensure accurate and universal test data
- Standard RS232 port for convenient data transfer
- Supports LystemTM Lab Data Sharing System for uniform management of test results and test reports
Principle
The pre-conditioned specimen is mounted in the gas diffusion cell as to form a sealed barrier between two chambers. The lower-pressure chamber is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber and a constant pressure difference is generated between two chambers. The gas permeates through the specimen from the higher pressure side into the lower side. The gas permeability and other barrier properties of the specimen can be obtained by monitoring the pressure changes in the lower chamber
Standards
This test instrument conforms to the following standards:
ISO 15105-1, ISO 2556, GB/T 1038-2000, ASTM D1434, JIS K7126-1, YBB 00082003
Applications
This test instrument is applicable to the determination of gas permeability of:
| Basic Applications |
- Films
Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films and many others
|
- Sheeting
Including engineering plastics, rubber and building materials, e.g. PP, PVC and PVDC
|
| Extended Applications |
- Various Gases
Test the permeability of various types of gases, e.g. O2, CO2, N2, Air and He
|
- Inflammable, Explosive Gases
Test the permeability of inflammable and explosive gases
|
- Biodegradable Films
Test gas permeability of various sorts of biodegradable films, e.g. starch-based biodegradable bags
|
- Materials for Aerospace Usage
This instrument can test the Helium permeability of airship gas bags
|
- Paper and Paper Board
Test gas permeability of paper and paper-plastic composite materials, e.g. aluminized paper for cigarette packages, Tetra Pak sheeting, paper bowls for instant noodles and disposable paper cups
|
- Paint Films
Test gas permeability of substrates coated paint films
|
- Glass Fiber Cloth and Paper
Including glass fiber cloth and paper materials, e.g. Teflon paint cloth, Teflon welding cloth and Teflon silicon rubber cloth
|
- Soft Tube Materials for Cosmetics
Including various types of cosmetic tubes, aluminum-plastic tubes and toothpaste tubes
|
- Rubber Sheeting
Including various sorts of rubber sheeting, e.g. car tires
|
Technical Specifications
| Specifications |
Film Test |
| Test Range |
0.0550,000 cm3/m224h0.1MPa (standard volume) |
| At least 500,000 cm3/m224h0.1MPa (extended volume) |
| Number of Specimens |
3 (with independent test results) |
| Vacuum Resolution |
0.1 Pa |
| Vacuum Degree of Test Chamber |
<20 Pa |
| Temperature |
5C 95C |
| Accuracy |
0.1C (standard) |
| Humidity |
0%RH, 5%RHi95%RH (automatic humidification function under 1040 can be customized) |
| Accuracy |
1%RH |
| Specimen Size |
I97 mm |
| Test Area |
38.48 cm2 |
| Test Gas |
O2, N2 and CO2 (outside of supply scope) |
| Test Pressure |
-0.1 MPa +0.1 MPa |
| Gas Supply Pressure |
0.4 MPa 0.6 MPa |
| Port Size |
I6 mm PU Tubing |
| Instrument Dimension |
760 mm (L) x 575 mm (W) x 450 mm (H) |
| Power Supply |
220VAC 50Hz / 120VAC 60Hz |
| Net Weight |
88 kg |
Configurations
- Standard Configurations
- Instrument, Constant Temperature Control Device, Professional Software, Round Sample Cutter, Vacuum Grease, Fast Quantitative Filter Paper and Vacuum Pump(Imported)
- Optional Parts
- Blades for Sample Cutter, Vacuum Grease, Vacuum Pump Oil, Fast Quantitative Filter Paper
- Note
- 1. The gas supply port of the instrument is I6 mm PU tubing;
2. Customers will need to prepare for gas supply and distilled water.
Advanced Performance and VersatilityThis gas transmission rate tester is engineered for versatility, supporting a wide range of gases such as oxygen and carbon dioxide, with custom options available. Its high-quality stainless steel build and bench-top design ensure robust, stable operation and easy integration into laboratory environments. The tester achieves accurate results with an adjustable test speed, controllable humidity (20-90% RH), and temperature (15-45C), ideal for various research or commercial needs.
User-Friendly Features for Reliable ResultsAutomated and microprocessor-controlled, the tester streamlines the gas transmission measurement process. With an intuitive LCD display, built-in alarm system, and PC connectivity for data export and analysis, users enjoy a seamless experience. The equipment supports manual or semi-automatic sample clamping, automatic or manual calibration, and independent testing with up to three specimens at once, optimizing laboratory efficiency and ensuring precise data output.
FAQ's of Complex Films Gas transmission rate tester:
Q: How does the Complex Films Gas Transmission Rate Tester operate?
A: The instrument utilizes a microprocessor-based automatic control system, maintaining constant temperature and humidity while measuring transmission rates. Samples are clamped manually or semi-automatically, and the process is fully automated after setup. Results are displayed on an LCD and can be exported to a PC for analysis.
Q: What gases can be measured using this tester?
A: The tester is compatible with oxygen, carbon dioxide, and various customized gases, making it suitable for a broad range of gas permeation testing requirements in the packaging industry and beyond.
Q: When should I calibrate the equipment, and how is calibration done?
A: Calibration can be performed automatically or manually, based on user preference or standard operating procedures. It is recommended to calibrate the device regularly, especially before critical testing or after extended use, to ensure accuracy.
Q: Where can I use this tester, and what industries benefit most?
A: The bench-top design makes it suitable for laboratory, research, and quality-control environments. Industries such as food packaging, pharmaceuticals, and flexible packaging manufacturing benefit from its precise measurement capabilities.
Q: What is the process for preparing and loading specimens?
A: Specimens with a diameter of 108 mm are prepared and mounted using the manual or semi-automatic clamping mechanism. The tester supports testing of up to three specimens independently, allowing simultaneous operation for higher efficiency.
Q: How does the built-in alarm function enhance usage?
A: The integrated error/alarm system immediately alerts users to operational issues or faults, minimizing downtime and helping maintain accurate, reliable results during prolonged testing sequences.
Q: What benefits does the included PC software offer?
A: Included PC software allows users to analyze test data in detail, export results for record-keeping, and manage overall data storage efficiently, enhancing workflow and supporting regulatory compliance reporting.