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Barrier Property Testing System for Complex Films to Optimize Packaging Design

Barrier Property Testing System for Complex Films to Optimize Packaging Design

50000 USD ($)/Set

Product Details:

  • Features Multi-mode, Data logging, Advanced analysis
  • Resolution 0.001 g/m24h
  • Port Size 6 mm
  • Power Supply AC 220V, 50Hz
  • Automation Grade Automatic
  • Mounting Type Bench-top
  • Response Time 10 s
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Barrier Property Testing System for Complex Films to Optimize Packaging Design Price And Quantity

  • 1 Set
  • 50000.00 - 100000.00 USD ($)/Set
  • 50000 USD ($)/Set

Barrier Property Testing System for Complex Films to Optimize Packaging Design Product Specifications

  • 600 mm
  • 0.5%
  • 10C ~ 60C
  • Touchscreen LCD
  • Film permeability and barrier property testing
  • 0.01~10,000 g/m24h
  • 50Hz
  • 220V
  • 300 mm
  • 10-90% RH
  • 1~3
  • 100 mm x 150 mm
  • Barrier Property Testing System
  • 68 kg
  • 200 mm
  • 10 s
  • Bench-top
  • Automatic
  • Test Holder: Stainless Steel
  • Wide (multiparameter for different film types)
  • Digital & Manual
  • Adjustable
  • 0-1 MPa
  • Complex Films Packaging Optimization
  • USB, RS232
  • 0.001 g/m24h
  • Multi-mode, Data logging, Advanced analysis
  • High throughput
  • 6 mm
  • AC 220V, 50Hz

Product Description

Product FeaturesNote1

Accurate Data

  • Brand new dome design test chamber and 360 air circulation constant temperature technology ensures better temperature stability.
  • Imported high-precision vacuum sensor can accurately test ultra-high barrier materials with 0.01i0.09cm3/ m324h0.1MPa test range.
  • Imported pneumatic control system has a low failure rate and an ultra-long service life, ensuring good overall system air tightness and high test accuracy.
  • Imported vacuum pump can reach 0.2Pa extreme pressure with increased vacuum rate.
  • The vacuum pump is controlled automatically by the system without manual opening and closing, increases efficiency and saves labor.
  • Labthinks unique high-precision automatic pressure compensation technology in the test process realizes a constant pressure difference in the high-pressure chamber, and the pressure fluctuation is less than 0.2 kPa.
  • The pressure in high-pressure chamber can be set within the range of 10kPa210kPa, the pressure can be maintained accurately and stably by the system.

High Efficiency

  • Six independent test cells with standard area, three times the number of test cells in traditional oxygen permeability testing instruments.
  • Six specimens can be tested simultaneously under the same testing condition, delivering independent test result.
  • Medium and low barrier materials, test time <4 hours (including vacuumize time).
  • High barrier materials, test time <4 hours (including vacuumize time).
  • Automatic specimen clamping saves time and effort. The clamping force is consistent, resulting in better air tightness.

Intelligent control

  • 12 touch-screen tablet powered by WindowsTM 10 operating system makes the operation simpler and more convenient.
  • Automatic test mode requires only inputting temperature and humidity, one click start, the test is fully automated.
  • Intelligent test chamber hood automatically opens and closes with sound and light alert

Safe and reliable

  • System security -- Built-in Labthink's unique high-end industrial computer prevents system failures caused by computer viruses, ensures operational reliability and data storage security.
  • Operation safety-- Equipped with intelligent optics sensors which give sound and light alert to ensure safe operation.
  • Performance reliabilitythe instrument adopts components of global renowned brands, to ensure stable and reliable performance.

Space saving

  • The width of the instrument is only 1/3 of the traditional six-cell instrument, saving space for a laboratory.

Powerful functions

  • Professional test mode provides flexible and diverse control options to meet various needs of scientific research.
  • The system provides gas transmission rate curve, gas transmission coefficient curve, and temperature curve.
  • Ultra-wide test temperature range to enable the barrier tests under various extreme temperature (Optional).
  • Ultra-wide test range to meet the barrier test of various materials (customize).
  • Tests of hazardous gases such as H2aCH4 are applicable (Customize).

Test Principle

The pre-conditioned specimen is mounted in the test cell as to form a sealed barrier between two chambers. The lower-pressure chamber (lower chamber) is firstly evacuated, followed by the evacuation of the entire cell. A flow of gas is thereafter introduced into the evacuated higher-pressure chamber (upper chamber) and a constant pressure (adjustable) difference is generated between the two chambers. The gas permeates through the specimen from higher pressure side into the lower pressure side. The gas permeability and other barrier properties of the specimen can be obtained by analyzing the pressure changes in the lower chamber.

Standard

ISO 15105-1aISO 2556aGB/T 1038-2000aASTM D1434aJIS K7126-1aYBB 00082003

Applications

Applications
  • Films
    Gas transmission rate test of various plastic films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum foil composite films, glass fiber aluminum foil composite films and many others
  • Sheets
    Gas transmission rate test of PP, PVC and PVDC sheets, metal foils, rubber pads, silicon wafers and other sheet materials

Technical Specifications

Table 1: Test Parameters Note2

Parameters/Model C106H
Test range cm3/m224h0.1MPa 0.01i50,000
Resolution cm3/m224h0.1MPa 0.001
Test temperature 15i50i145i60i14Optionali14
Temperature resolution 0.01
Temperature fluctuation 0.15
Test humidity %RHi14Within standard test temperature rangei14 0%i145i902%i14Customizei14
Vacuum Resolution Pa 0.01
Vacuum Accuracy Pa 0.2%i141%-100% of Full Scalei14
Vacuum Degree of Test Chamber Pa 10
Additional Functions DataShieldTM note3 Optional
GMP Computer System requirement Optional
CFR21Part11 Optional

Table 2: Technical Specifications

Test Cell 6 Cells
Specimen Size 4.6 x 4.6i1411.7cm11.7cmi14
Specimen Thickness 120 Mili143mmi14
Standard test area 38.48cm2
Test Gas O2aN2aCO2 etc.i14Outside of supply scopei14
Test Pressure 10 kPa210 kPai14Can be set betweeni14
Pressure Fluctuation 0.2 kPa
Gas Pressure 79.7 PSI / 550 kPa
Port Size I6 mm PU tubing
Instrument Dimension 23.6 H x 19.2 W x 25.9 D (60cm 49cm 66cm)
Power Supply 120VAC10% 60Hz/220VAC10% 50Hzi14one of twoi14
Net Weight 220Lbsi14100kgi14

Table 3: Product Configuration

Standard Configuration Instrument mainframe, tablet, vacuum pump (UK), sampler, vacuum grease, I6 mm PU tubing
Optional Parts Air compressor, CFR21Part11, GMP Computer System requirement, DataShieldTM note3
Note The gas compressor port of the instrument is I6 mm PU tubingi14pressure79.7 PSI/ 550kPai14, customers need to prepare gas supply.

Note 1: The described product functions are subject to the specification in "Technical Parameters" "Table 1: Test Parameters".
Note 2: The parameters in the table are measured in Labthink laboratory by professional operators according to the requirements and conditions stapulated in laboratory environmental standards.
Note 3: DataShieldTM provides safe and reliable data application support. Multiple Labthink instruments can share one single DataShieldTM system which can be configured as required.



Advanced Sensor Technology for Accurate Film Barrier Assessment

The system integrates high sensitivity gas sensors, delivering reliable detection of gas permeation across a measuring range from 0.01 to 10,000 g/m224h. Its digital and manual control modes offer flexibility and precision, ensuring repeatable and consistent results essential for packaging optimization.


Simplified Operation and Comprehensive Data Management

Automatic calibration with reference standards and easy sample clamping streamline test setup, while internal memory stores up to 10,000 test records. Users benefit from versatile data export options-CSV and XML-facilitating smooth integration with quality control workflows and enhancing traceability.


Robust Safety and Environmental Adaptability Features

Equipped with overload protection, leak detection, and emergency stop, the testing system prioritizes operator safety. Temperature and humidity compensation expands testing capabilities, guaranteeing reliable barrier property results under diverse environmental conditions.

FAQ's of Barrier Property Testing System for Complex Films to Optimize Packaging Design:


Q: How does the Barrier Property Testing System optimize packaging design for complex films?

A: The system evaluates permeability and barrier properties using high sensitivity gas sensors with advanced gravimetric and coulometric methods. This precise analysis allows manufacturers to choose the best film configurations for extending shelf life and enhancing product safety, directly informing design improvements.

Q: What is the process for preparing film samples before testing?

A: Preparing samples is straightforward. The device features easy clamping and conditioning procedures, enabling users to securely place one to three specimens (each 100 mm x 150 mm) for testing, with minimal adjustment required for consistent and repeatable measurements.

Q: Where can the data from barrier property tests be exported for further analysis?

A: Test data can be exported in CSV or XML formats via USB or RS232 interface, making it easy to transfer results to Windows-based analysis software or external databases for advanced reporting, documentation, and quality assurance purposes.

Q: When should automatic calibration with reference standards be performed?

A: Automatic calibration occurs at the start of each testing cycle or as per the system prompts, ensuring consistent accuracy according to reference standards. Calibration is handled by the device itself, reducing manual input and maintaining reliability across all tests.

Q: What usage and safety features does the system provide during operation?

A: The instrument includes multi-mode testing, data logging, overload protection, leak detection, and an emergency stop function. These features, combined with temperature and humidity compensation, guarantee safe testing processes and reliable data under varying environmental conditions.

Q: How does the system benefit exporters and packaging manufacturers?

A: By delivering multiparameter, high-resolution testing and fast response times (10 s), the system enables exporters and manufacturers in China to verify compliance, optimize package integrity, and improve throughput, supporting commercial competitiveness and regulatory requirements.

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